Reactors and tanks for bioreactors and fermenters

Enhance bioprocessing efficiency with robust solutions for mixing, aeration, and precise control, vital for maintaining optimal reaction environments and ensuring high-quality outputs in fermentation and storage operations.

Optimizes Bioprocessing with Precise Mixing and Agitation

The M-SERIES and S-I SERIES from Solaris Industrial are engineered-to-order solutions for biopharmaceutical and chemical processing, offering unparalleled customization. Featuring Siemens PLC and SCADA software for seamless automation, these stainless-steel systems enhance production efficiency through precise mixing, aeration, and temperature control. Ideal for producing monoclonal antibodies and biopolymers, they align with GMP standards for high-purity outputs. Pre-assembled units facilitate quick integration, supporting flexible upstream and downstream processes. Choose between various tank and reactor configurations to fit specific production needs, with options for magnetic or mechanical agitation. The CIP and SIP systems simplify cleaning, maintaining pristine conditions with minimal downtime.

Benefits

  • Enhances product quality by ensuring precise mixing and temperature control.
  • Reduces labor and maintenance costs with integrated CIP and SIP systems.
  • Streamlines production with customizable configurations tailored to your specific needs.
  • Ensures regulatory compliance with GMP standards for pharmaceutical applications.
  • Facilitates seamless integration in diverse production lines with PLC and SCADA automation.

General


Applications
Biopharmaceuticals,Nutraceuticals,Fine chemicals
End products
Vitamin d supplements,Insulin,Monoclonal antibodies,Biopolymers,Omega-3 capsules
Steps before
Culture media preparation,Preinoculum development,Media sterilization
Steps after
Filtration,Centrifugation,Cell disruption,Distillation,Product purification
Input ingredients
culture media,preinoculum,water of different quality,deionized water,water for injection (WFI),ingredients for fermentation,acid,alkaline solutions,detergents,compressed air
Output ingredients
fermentation products,cell biomass,processed liquids,clean equipment,final bioproducts
Market info
Solaris Biotech is known for manufacturing specialized engineered-to-order bioprocessing equipment, including fermenters and bioreactors, with a strong reputation for innovation, quality, and customization capabilities in the biotechnology and pharmaceutical markets.

Technical Specifications


Pressure Rating
Up to 12 Bar
Material
Stainless Steel
Control System
Siemens PLC and SCADA
Screen Type
Industrial Touch Screen PC
Aeration
Optional Stirred and Aerated
Agitation Type
Magnetic or Mechanical
Control Options
Automatic or Manual Control
CIP/SIP Configuration
Single or Multi-tank
Washing Processes
Automated via Touch Screen HMI
Certification Options
PED,ATEX,CNR,SVTI
Heat Exchanger Types
Atmospheric / Under Pressure / Under Vacuum
Volume Customization
Completely Customisable
Mixing System Solutions
Several Available
Tank Type Integration
Integrated or Stand-alone

Operating Characteristics


Working Mechanism
Pre-assembled units
Integrated Steps
Media preparation,feeding,storage
Batch vs. Inline Operation
Batch
Automation Level
Siemens PLC and SCADA
CIP/SIP Systems
Single or multi-tank
Control System
Industrial touch screen PC
Pressure Capability
Up to 12 Bar

Material Compatibility


Abrasion resistance
High
Biological compatibility
Biosafe-grade materials
Cleanability
CIP/SIP capable
Corrosive resistance (e.g. acids)
Stainless steel
Density/particle size
Handling compatible

Physical Characteristics


Tank shape
Stirred and aerated vessels
Material
Stainless steel
Pressure capacity
Up to 12 Bar
Customization Options
Completely customizable
Frame type
Pre-assembled units,stainless-steel frame
Control system
Siemens PLC and SCADA software
Screen type
Industrial touch screen PC
Agitation methods
Magnetic or mechanical
System integration
Skid integration for smaller volumes

Custom Options


Control panel type
Industrial touch screen PC
Customizability
Completely customizable based on client's specific needs
Frame options
Stainless-steel with optional staircase and handrail
Washing processes configuration
Touch screen HMI