Stores and Discharges Materials Efficiently

The Weld-Tec ZSD from Zeppelin Systems is designed for industries requiring durable and reliable storage solutions. These traditionally welded silos excel in space-constrained, temperature-sensitive environments, ideal for applications in the rubber, food, and plastics sectors. Known for their strong construction, they ensure precise material discharge and storage. The silos seamlessly integrate into production lines, handling diverse product types like solids, powders, and granules with ease. Each unit can be tailored to meet specific operational needs, ensuring optimal performance and compliance with industry standards. Constructed from robust materials, they offer superior corrosion resistance, extending their service life and reducing maintenance requirements.

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Separates Solids from Gas Streams in Conveyors

The ZAS Cyclone Separator from Zeppelin Systems is engineered for efficient separation of pellets and powdered bulk material within pneumatic conveyor systems. Its unique design utilizes centrifugal force to separate solids from gas streams, enhancing operational purity and system efficiency. The ZAS Cyclone is commonly employed in plastics, chemical, rubber, tire, and food processing industries. Capable of handling product loads of up to 6 kg of material per kg of conveying gas, it supports operations from 50 m³/h to 10,000 m³/h. Constructed from aluminum or stainless steel, it offers robust corrosion resistance, and its flange joints comply with DIN and ANSI standards for versatile integration. The equipment is maintenance-free, thanks to its non-rotating, wear-resistant components, and can be tailored to specific pressure vessel requirements for enhanced customization.

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Separates Powder and Fibrous Dust from Airflows

The ZAX Cyclone Separator from Zeppelin Systems GmbH is designed to streamline the dust separation process in industrial settings. By leveraging centrifugal force, this equipment efficiently separates solid particles from gas streams, catering to industries like rubber, tire, food, plastics, and chemicals. With an aluminum or stainless steel welded construction, the ZAX Cyclone is robust and adaptable to various flange joints per DIN 2501 PN10 and ANSI 150# standards. Designed for continuous operation within pneumatic conveyor and aspiration systems, it handles powder types such as talcum, starch, and cement dust with ease. The separator supports pressures up to 100 mbar (g) and can be customized for unique plant requirements. Its maintenance-free design eliminates the need for rotating parts, ensuring long-term operational efficiency. Additionally, it integrates seamlessly into existing closed-loop plants, improving air quality while minimizing downtime and maintenance efforts.

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Controls and Monitors Automated Production Processes

The Zeppelin Control ZSD from Zeppelin Systems seamlessly integrates into production lines for the rubber, food, plastics, and chemical industries, offering precise control and monitoring of automated processes. This modular automation controller is engineered for intelligent manufacturing, aiding in tasks like mixing, dosing, and conveying with high speed and accuracy. It leverages a modular design, enabling continuous and adaptable operations. The ZSD controller ensures processes remain efficient by supporting easy software updates for performance enhancements. Ideal for handling solids, powders, and granules, the ZSD is pivotal in products ranging from car tires to processed cheese and polyethylene pellets. With robust security features and user-friendly interfaces, this equipment promotes sustainable production practices and reduces energy consumption through optimized motor control. Available with certifications to meet industry standards, it offers customization options backed by extensive engineering support from Zeppelin Systems, ensuring seamless integration and long-term operational excellence.

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Regulates and Optimizes Industrial Production Processes

The Zeppelin Process ZSD Control System is a cutting-edge solution developed by Zeppelin Systems, designed to streamline production processes across petrochemical, food, and plastics industries. This system utilizes intelligent process control to autonomously regulate, optimize, and monitor various production tasks. Its key feature is the combination of customized machine components with advanced automation software, enabling seamless integration and continuous operation within your production line. The ZSD Control System supports diverse applications, including the manufacturing of polyethylene, polypropylene, and snack foods, ensuring precise control over processes such as regulation, evaluation, and waste reduction. Equipped with comprehensive data capture and traceability functions, it assists in meeting auditing requirements and reducing product waste. The system is built for flexibility, allowing for configurable components and tailored engineering support to suit specific plant needs, ensuring enhanced efficiency and reduced operational costs.

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Filters and De-dusts Conveying Air

The US jet negative pressure filter from Zeppelin Systems is an integral component for optimizing air quality within production environments, particularly in the rubber, tire, food, and chemical industries. This modular bin vent filter excels in continuous dust collection and filtration by utilizing robust anti-static bag filters and a stainless steel (1.4301) housing designed to withstand negative pressures up to 500 mbar. Filter elements are replaceable from multiple positions, ensuring flexibility in maintenance operations.

Operational efficiency is enhanced through features like a removable filter head acting as a clean gas chamber, outfitted with air jet pipes, along with a compressed air reservoir unit featuring integrated diaphragm valves. The system operates with low-energy consumption at 6 bar and incorporates 24 V DC magnetic pilot valves for precise control. Optional differential pressure monitoring fine-tunes de-dusting cycles, ensuring optimal filter performance.

The US jet negative pressure filter accommodates applications including tire treads, gelatin capsules, and polymer pellets, providing compliance with ATEX 2014/34/EU for use in hazardous Zone 22 areas. Configurability and engineering support are available, allowing adaptation to specific production requirements.

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Activates and Discharges Bulk Materials

The VB Vibratory Discharge Bottom from Zeppelin Systems is engineered to optimize material flow for industries managing challenging bulk materials. This equipment excels in activating the discharge of non-fluidizable substances from silos and vessels through its robust vibration mechanism. It’s ideal for applications in the plastics, rubber, tire, food, and chemical industries, handling end-products like polypropylene and rubber pellets, snack food powders, and chemical powder compounds. The device integrates seamlessly into continuous processing operations and complements dosing units such as downstream rotary feeders.

Constructed from 1.4307 stainless steel, it offers temperature resistance from -10°C to 80°C and boasts a low-maintenance design. The solid structure, incorporating a welded relief cone and vertical buffering suspension rings, ensures consistent load absorption and vibration. Its compliance with ATEX standards for explosion protection enhances operational safety. The VB Discharge Bottom connects to other system components via a sleeve and connecting nozzles, creating a closed, freely vibrating system that guarantees reliable material handling. Customization options like the vibratory hopper without a relief cone and various connection kits provide flexibility for specific operational needs.

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Efficiently Separates Dust from Polymer Pellets

The VGS Separator ZSD from Zeppelin Systems is an essential component for plastics and chemical manufacturers focused on maintaining high purity levels in their products. This compact separator excels in efficiently removing fine dust particles and long streamers from polymer and plastic pellets. Leveraging a combination of vibration and flowing gas, the VGS Separator ensures consistent, high-efficiency separation throughout its operations.

Ideal for applications such as polypropylene, polyethylene, PVC, ABS, and specialty polymer blends, it handles gravimetric feeding with throughput up to 60 metric tons per hour. This versatile separator can be seamlessly integrated prior to packaging and loading processes. It features a straightforward design that simplifies installation and setup, eliminating the need for additional intake or discharge feeders. Additionally, the VGS Separator supports customization to match specific product and throughput requirements. Its durable construction suits continuous operations, accommodating both gravimetric and pneumatic feeding methods.

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Diverts and Directs Bulk Material Flow

The VST Diverter Valve from Zeppelin Systems is a precision-engineered solution designed for pneumatic dense phase and dilute phase conveying systems. Its unique feature is a single-channel design with a 45° deflection angle, using a patented geometric shaping of the internal rotor, which facilitates impact-free, zero-dead-space transitions. This makes it ideal for diverting, distributing, and collecting materials such as tire compounds, flour, PVC granules, and chemical powders across the rubber, food, plastics, and chemical industries. Available in nine sizes (100–350), the valve boasts a comprehensive sealing concept to allow static and inflatable sealing, ensuring reliability in harsh environments up to 120°C and pressures from -1.0 to 10 bar (g). Constructed from high-quality cast aluminum with stainless steel inserts, it offers robust performance with minimal maintenance. The valve is equipped with a clearly visible optical position indicator and proximity sensors for direct monitoring, ensuring seamless integration into automated operations. Additional certifications like ATEX conformity and EC type examination validate its compliance for industrial applications.

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Mixes, Conveys, and Stores Materials Efficiently

Zeppelin Systems’ ZSD series delivers state-of-the-art solutions for diverse industries like plastics, rubber, and food. This equipment excels in seamless integration and automation, offering comprehensive processes such as mixing, conveying, and storage. Engineered to handle materials ranging from solids and powders to granules, it effectively manages polyethylene pellets, tire rubber compounds, and more. Featuring high-capacity rotary feeders, advanced diverter valves, and precise dosing modules, the system ensures optimal throughput and consistent product quality. It incorporates energy-efficient automation technologies with PLC controls for streamlined operations. Available in robust, corrosion-resistant materials and designed to meet industry standards, the ZSD series can be tailored to fit specific operational needs, backed by extensive engineering support.

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