Processes Chemical Reactions and Mixes for Diverse Industries

The REACTRON® RT series from Kinematica AG offers highly scalable dispersion reactors tailored for challenging industrial applications across pharmaceuticals, chemicals, and food processing industries. These reactors excel in handling chemical reactions and complex mixing processes with operational volumes from 5 to 1,000 liters. The integration of POLYTRON® batch dispersers and POLYMIX® mixers creates a complete system capable of supporting diverse processes including heating, cooling, and homogenizing. They are designed to meet CIP/SIP and clean room standards, and can operate under various pressures, complying with ATEX guidelines for explosive environments. The adaptable design supports up to 1000 liters, making it ideal for producing synthetic polymers, emulsions, APIs, and more. Each system can be outfitted with additional components such as heat exchangers or process controllers to enhance performance. Available in corrosion-resistant materials, the reactors ensure reliability and long lifespan in harsh chemical environments. The systems accommodate full customization, including automation capabilities and remote monitoring, meeting the specific needs of R&D, processing, and purification departments.

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Generates Consistent Micro-Bubble Aerated Foams

The MEGATRON MT-FM Series from Kinematica AG is a cutting-edge foaming machine engineered for efficient aeration and mixing of chemical, pharmaceutical, and food products. This series is distinguished by its ability to generate micro-bubbles ranging from 5-10 µm, ensuring uniform distribution in end products like skin care creams and dessert mousses. Operating continuously, it is designed for seamless scale-up from laboratory to production environments, supporting throughput volumes up to 4,000 L/h. Equipped with wear-free three-phase motors and RECO® speed control, it features two rotor/stator geometries for adaptable performance. Fabricated from 316L stainless steel with robust O-rings, it ensures material compatibility and corrosion resistance. The unit adheres to 3A compliance and ATEX guidelines, offering Clean in Place (CIP) and Sterilize in Place (SIP) capabilities for efficient cleaning and maintenance. Customizable configurations and engineering support ensure optimal integration into existing production lines for various liquid and gas products.

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Processes High-Pressure Homogenization and Emulsification

The ATOMIX® High Pressure Homogenizer from Kinematica AG is engineered for pharmaceutical, nutraceutical, and cosmetic industries, providing superior homogenization and emulsification. Utilizing an optimized double-piston pump, it offers silent, vibration-free operation and efficient energy use with 30% reduction at high viscosities. Achieving up to 1.2 L/min throughput at a max pressure of 2500 bar, it expertly produces liposomes, emulsions, and sterile injectables. The CIP/SIP capabilities ensure compliance with GMP standards for seamless cleaning and sterilization. Its counter-jet working chamber design minimizes cavitation, extending component life and reducing investment costs, while controlled flow guidance enhances product quality. Customizable features and engineering support facilitate seamless integration into your production line.

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Homogenizes and Emulsifies Viscous Liquids

The ATOMIX® High Pressure Homogenizer Series from Kinematica AG is specifically engineered for high-performance processing in the pharmaceutical, nutraceutical, and cosmetic industries. It utilizes an optimized double piston pump with an electromechanical drive, ensuring silent, low-vibration operation and energy efficiency. The counter-jet type working chamber integrates radial diffusers to minimize cavitation, enhancing product quality and reducing equipment wear.

This homogenizer excels in producing stable emulsions for products such as omega-3 beverages, liposomal vitamin C, and hyaluronic acid creams. It achieves a maximum throughput of 1.2 L/min and operates at pressures up to 2500 bar, making it suitable for high-pressure lab applications and the production of highly viscous materials.

The design supports Clean-In-Place (CIP) and Sterilize-In-Place (SIP) operations, crucial for maintaining hygiene standards in pharmaceutical environments. With a 6 kW motor, the ATOMIX® reduces energy consumption by up to 30% for high-viscosity processes due to its efficient motor design, eliminating the need for additional cooling systems. This adaptability ensures seamless integration into your existing production line, supporting advanced research and development goals.

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Processes and Homogenizes Liquid Formulations

The ISP-3600 from Kinematica AG is an industrial-scale ultrasonic liquid processor designed for efficient mixing, homogenizing, and processing of high-value liquid formulations. Utilizing a powerful 3600 W ultrasonic generator combined with a water-cooled transducer and flow-through reactor chamber, it supports continuous operation with precise control over process variables, suitable for volumes exceeding 1 L. This versatile equipment caters to industries such as pharmaceuticals, chemicals, cosmetics, food, and life sciences, producing end-products like monoclonal antibodies, nutrient emulsions, and herbal extracts. The ISP-3600 integrates seamlessly into existing production lines, offering automation with remote monitoring capability. Energy efficiency is bolstered by its half-wave Barbell Horn® design, using less energy while maintaining high throughput. Constructed from durable materials and optionally enhanced with a storage/mixing tank or magnetic stirrer, it meets stringent industry standards for cleanliness and safety. Customization and engineering support are available to meet specific processing demands, ensuring optimal integration into your production environment.

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Processes and Homogenizes Emulsions and Suspensions

The MEGATRON® MT / MT-V Series from Kinematica AG is an advanced inline rotor-stator homogenizer engineered for efficient mixing, emulsifying, and dispersing across multiple industries including pharmaceuticals, chemicals, and food production. This equipment is renowned for its precise three-stage chamber design that ensures uniform processing of liquid and slurry products. Ideal for creating fine emulsions such as vaccine adjuvants, polymer emulsions, and silicone dispersions, it boasts a throughput capacity of up to 150,000 L/h. Featuring wear-free three-phase motors with RECO® speed control, the MEGATRON® series integrates seamlessly into existing production lines, offering robust build quality with high-grade stainless steel and customizable sealing systems. Compliance with CE, CIP, SIP, and 3A standards underscores its suitability for rigorous applications, while an electropolished surface ensures easy maintenance and sanitation.

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Induces and Disperses Powders in Liquid Operations

The MEGATRON MT-VP Series from Kinematica AG provides a revolutionary solution for precise powder induction and dispersion across various industries such as pharmaceuticals, chemicals, and cosmetics. Using its patented high-vacuum method, the system efficiently draws powders into liquid streams, minimizing clogs and ensuring consistent mixing, even at high solid concentrations up to 80%. This makes it ideal for producing effervescent tablets, protein powders, and cosmetic creams.

With its modular design, the MT-VP Series supports throughputs ranging from 1,000 to 70,000 liters per hour, ensuring seamless integration into both continuous and batch processing lines. Equipped with a robust motor ranging from 4.0 to 75.0 kW and speeds between 1,700 and 10,600 rpm, it maintains energy efficiency while delivering superior performance.

Automation is enhanced through PLC-controlled systems, enabling real-time monitoring and adjustment of parameters such as viscosity, pH, and temperature. Constructed with high-quality materials like stainless steel, it offers excellent corrosion resistance, and complies with industry standards for safety and quality. The system supports easy cleaning and maintenance, featuring CIP capabilities that promote hygiene and reduce downtime. Moreover, Kinematica offers customization and engineering support to tailor the system to your specific operational needs.

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Manages Dispersion, Mixing, and Homogenization Processes

The RT 10 ELS dispersion reactor from Kinematica AG offers a robust solution for laboratory-scale dispersion and mixing tasks. Featuring a modular design, the RT 10 ELS integrates seamlessly into research and development environments, accommodating biopharmaceuticals, fine chemicals, and cosmetics production. The reactor employs a jacketed vessel option, available in borosilicate glass or stainless steel, to manage process temperatures effectively. Its telescopic stand powered by an electrical hub simplifies handling and maintenance. You benefit from high torque mixing through a maintenance-free gearbox and an anchor stirrer, ensuring uniform macro and micro-mixing. Suitable for creating biologics, APIs, or emulsions, this reactor supports precise process control critical for scale-up operations. Designed with GMP compliance in mind, it offers various customization options, including material selection to meet process-specific requirements.

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Processes and Optimizes Liquid Formulations

The LSP-600 ultrasonic liquid processor from Kinematica AG is designed for feasibility testing and procedure optimization in R&D and laboratory settings. This processor utilizes a robust 600 W ultrasonic generator paired with an air-cooled transducer, facilitating efficient mixing and homogenization. It’s particularly suited for applications in biopharmaceuticals, fine chemicals, nutraceuticals, cosmetics, and food industries, aiding in the formulation of vaccines, APIs, protein supplements, and more. Capable of handling up to 2 L of liquid, the LSP-600 is equipped with a full-wave Barbell Horn® and a medium-duty support stand for stable operation. Optional features like a flow-through reactor chamber and peristaltic pump enhance versatility. While not automated in standard form, it integrates smoothly into pilot and bench-top operations, offering precision and consistency. Constructed with durable materials, this equipment ensures reliable performance across various operational conditions, supporting stringent compliance and industry standards.

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Processes Liquid Formulations with Optimal Homogenization

The BSP-1200 from Kinematica AG is an ultrasonic liquid processor designed for continuous medium-scale production, serving industries ranging from pharmaceuticals to food production. It features a 1200 W ultrasonic generator and a water-cooled transducer, ensuring consistent homogenization and mixing of liquid formulations. Specializing in handling unlimited liquid volumes with a flow-through reactor chamber, the BSP-1200 is ideal for producing monoclonal antibodies, insulin, and emulsified sauces among other products. With 24/7 operational capability, it integrates seamlessly into existing production lines, supporting operations with optional components such as a full-wave Barbell Horn® and peristaltic pump for enhanced process flexibility.

This equipment stands out for its energy-efficient design and robust engineering, minimizing downtime with reliable continuous operation. It can be tailored for different material needs with options like a storage/mixing tank and magnetic stirrer, addressing various application demands. Availability in corrosion-resistant materials ensures longevity and hygiene, making it suitable for stringent environments. The BSP-1200 supports integration with other processing systems and meets industrial standards for quality production, offering engineering support for customization to meet specific process requirements.

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