Performs Homogenization, Emulsion, and Deaeration

The BACHLAB Laboratory Vacuum Mixer Reactor from Bachiller is designed for precise laboratory-scale processing of liquids and semi-solids, making it essential for industries like pharmaceuticals and cosmetics. Featuring a coaxial stirring assembly and high shear rotor-stator system, it excels in homogenization, emulsion, and deaeration tasks. Suitable for creating end-products like face serums and epoxy adhesives, it offers capacities from 5 to 150 liters. Automation is ensured through a PLC control system with Ethernet connectivity for easy supervision and recipe management. Engineered for integration, it operates under vacuum or pressure conditions with heating and cooling options. Its sanitary design complies with cGMP and EHEDG standards, ensuring ease of cleaning and maintenance. Options include ATEX certification and compatibility for FDA validation, highlighting its adaptability to unique production requirements.

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Performs Filtration and Separation of Solid-Liquid Mixtures

The Agitated Nutsche Filter (FNB) from Bachiller is designed for efficient solid-liquid separation in industries such as pharmaceuticals and fine chemicals. This equipment operates by pressurized filtration, ensuring hermetic production to prevent contamination and preserve product purity. Suitable for applications including API production and pigment processing, it supports capacities ranging from 19L to 15,000L, with filtering surfaces between 0.07m² and 15m². Operating at pressures up to 3 bar(g) and temperatures reaching 200°C, it integrates seamlessly with batch operations, offering full or semi-automatic processes. The Agitated Nutsche Filter features a versatile filter media selection—textile, synthetics, metal—to ensure compatibility with diverse chemical environments. Built to comply with GMP and EHEDG standards, it is suitable for sterile applications and cleanroom installations. Maintenance is simplified with easy filter cloth exchange and a CIP/SIP system testable with the Riboflavin test. The unit supports further customization with options for mirror polishing, tight thermal insulation, and ATEX certified configurations, meeting rigorous production and safety demands.

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Performs Filtration, Separation, and Vacuum Drying

The Nutsche Filter Dryer (FNB-S) by Bachiller combines agitated pressure filtration and vacuum drying to meet demanding solid-liquid separation needs, especially in pharmaceuticals and fine chemicals. Its hermetic design prevents contamination, making it ideal for hazardous materials. Operating under pressures up to 3 bar(g) and temperatures up to 200°C, this equipment supports reactions, drying, and cake washing in batch modes. Its versatile filtering surface ranges from 0.07m² to 15m², with capacities from 19L up to 15,000L, catering to various production scales. Constructed from durable materials like Hastelloy, and compliant with cGMP and EHEDG standards, it ensures purity while minimizing waste. The FNB-S integrates smoothly into production lines with automation options and energy-efficient features, supported by CIP/SIP systems for streamlined cleaning. Optional mirror polishing and electro-polishing enhance its corrosion resistance, while hardware and software control options offer precise process management.

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Mixes, Homogenizes, and Emulsifies Liquids and Creams

The Bachlab from Bachiller is a versatile laboratory vacuum mixer and reactor designed for R&D labs in the pharmaceutical, cosmetics, and food industries. It specializes in precision mixing, homogenization, and emulsification of liquids and creams, addressing complex formulation challenges efficiently. Operating under vacuum conditions, it minimizes air infiltration, vital for sensitive formulations. With capacities ranging from 5L to 150L, it is ideal for small-scale production and testing. It integrates seamlessly into existing setups, with features like precise temperature and pressure controls, ensuring repeatable results. Constructed from stainless steel, it offers excellent corrosion resistance and complies with GMP and EHEDG standards, ensuring suitability for sterile applications. The system includes a CIP option for thorough, automated cleaning, reducing downtime and ensuring contamination-free processing. Customizable options are available, supported by Bachiller’s engineering team to tailor the equipment for specific process requirements.

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Mixes, Heats, and Cools for Process Optimization

The Stirred Reactors with Heating and Cooling System by Bachiller are engineered for precise process control, accommodating diverse industrial needs from pharmaceuticals to petrochemicals. These reactors feature dual jacket heating and cooling, capable of full vacuum to 50 bar pressure, and temperatures ranging from -50ºC to 400ºC. Designed for batch and continuous operations, they handle viscosities up to 2,000,000 cps, ideal for tasks like emulsification and polymerization. Standard configurations include stainless steel construction, ensuring chemical compatibility and durability, with options for austenitic and duplex steels for enhanced corrosion resistance. Automation is facilitated via PLC control, with CIP/SIP systems aiding efficient maintenance. All units are compliant with CE and ATEX certifications, ensuring safety in varying operational zones. Customization includes agitator design and thermal insulation options, supported by comprehensive engineering services for optimal configuration in your production line.

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Stores, Heats, Cools, and Mixes Industrial Fluids

Bachiller offers custom-engineered Pressure Vessels and Tanks, designed to meet stringent industry requirements across chemical, pharmaceutical, petrochemical, and food sectors. These vessels excel in versatility, accommodating manufacturing, storage, heating, cooling, and mixing processes. They are built to handle diverse product types including liquids, gases, and slurries, customizing from volume up to 300,000L and weights up to 130 tons. Crafted from a variety of materials such as austenitic and superduplex stainless steels, they ensure corrosion resistance and durability. Integration is seamless with options for PLC control, and they feature energy-efficient heating/cooling systems using double jackets and coils. Fully compliant with ASME, EN-13445, and relevant standards, they support CIP systems ensuring easy maintenance and cleanliness, vital for batch and continuous operations. Additional customization is available in dimensions, insulation, and agitation to suit specific production requirements.

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Mixes and Homogenizes Solids and Powders

The SUPRAMIX (MVC) from Bachiller is an industrial vertical ribbon mixer tailored for precise mixing and homogenization of powders and solids within various sectors such as food, chemical, and pharmaceutical. Operating with a vertical mixing spiral, it promotes an upward flow of perimeter product alongside a central downward flow, ensuring thorough mixing in short cycles of under 10 minutes. This system allows for liquid injection during processing, enhancing its versatility across different formulations. With a capacity range from 100L to 30,000L, the mixer efficiently handles various applications, including infant formula, instant coffee granules, and pharmaceutical excipients.

The SUPRAMIX (MVC) incorporates batch-wise operation, providing reproducible and easy-to-scale processes, while its cantilever execution simplifies maintenance by eliminating bottom support. Its construction allows for complete discharge, supporting efficient transitioning between batches. Available with options for internal mirror polishing and external matte or mirror finishes, it is built with high operational standards, including CE marking compliance. For enhanced operational flexibility, additional features like liquid injection by spraying and ATEX certification for zone 20/0 are available. Ideal for production environments prioritizing safety, efficiency, and product integrity, the SUPRAMIX ensures reliable performance across its varied industrial settings.

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Mixes, Emulsifies, and Homogenizes Liquids and Semi-Solids

The Bachmix Compact from Bachiller is an industrial vacuum mixer and reactor engineered for precision in processing liquids and semi-solids. It stands out for its ability to handle complex mixing tasks using a slow anchor stirrer paired with a rotor-stator emulsifier, ensuring exceptionally fine and stable emulsions even with high-viscosity products. Ideal for applications in cosmetics, pharmaceuticals, and food production, it supports the manufacture of end-products like bio cosmetic creams, vitamin-enriched syrups, and adhesive pastes.

Capacities range from 150L to 10,000L, with optional configurations accommodating atmospheric to 3 bar(g) operating pressure and temperatures up to 200°C. Automation is seamlessly integrated with PLC control and a color touch screen interface, enabling precise traceability and process control.

The unit features a liftable lid with an automatic SUPERCLAMP system and independently controlled coaxial mixing tools, reducing the need for post-process de-aeration. Its construction meets stringent sanitary design standards like cGMP and FDA, with options for ATEX compliance and CIP/SIP systems validated by Riboflavin test, ensuring both safety and ease of maintenance. Customizable elements and engineering support further enhance this highly-versatile equipment’s adaptability to specific industrial production needs.

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Mixes and Homogenizes Solids and Powders

The INSTAMIX (FB) double shaft paddle mixer from Bachiller is designed for precision and efficiency in mixing solids and powders, catering to industries such as chemical, pharmaceutical, and food production. Its dual shafts with counter-rotating blades create upward flows that establish a weightless mixing environment, ensuring even homogenization while preserving the structural integrity of fragile ingredients. This mixer handles capacities from 100 to 7,500 liters in batch-wise or continuous operations, fitting seamlessly into automated production lines with optional automatic loading and unloading systems. It features short mixing times of 10 to 60 seconds and offers mixing accuracy up to 1:500,000. With ATEX-compliant designs for explosive environments and optional cryogenic execution, it addresses both standard and specialized industry needs. The unit’s construction supports hygienic standards, with options like mirror polishing and CIP systems for easy cleaning, aligned with safety certifications in accordance with the Machinery Directive 2006/42/CE.

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Facilitates Heat Exchange for Industrial Applications

Bachiller’s Shell and Tube Heat Exchangers are tailor-made solutions engineered to enhance thermal exchange processes in diverse industrial settings. Designed for chemical and pharmaceutical sectors, these exchangers efficiently manage cooling, heating, and condensation challenges across a range of fluids. With configurations like BEM and AES, they support varied applications from biodiesel production to resin processing. Featuring advanced thermal design through HTRI software and automated calculations validated by ASME and API standards, they ensure precise performance in demanding environments. Constructed from materials like austenitic stainless steel and nickel alloys, these exchangers offer exceptional corrosion resistance. Seamlessly integrate into existing operations with custom engineering and support, ensuring optimal energy and process efficiency.

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