Dries and Conditions Corn-Based Products Efficiently

Dedert’s Corn Starch Drying System offers engineered-to-order solutions tailored for corn wet milling companies seeking precise moisture control. The system employs both flash and ring drying technologies, enabling efficient drying of native and modified corn starch. Utilizing an Open-Circuit configuration, it ensures consistent product quality by maintaining low-temperature environments, minimizing thermal stress and contamination risks. To handle the delicate nature of corn starch, the system integrates re-closable vent doors for safety in deflagration events, and offers automated, PLC-controlled operation with easy process integration. Its capability to process diverse products, such as corn germ, gluten meal, and feed, makes it versatile across multiple sectors including food, biofuels, and plant-based protein industries. Crafted in corrosion-resistant materials, it guarantees durability, while comprehensive customization options ensure it fits seamlessly into existing facilities.

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Dries and Concentrates Pea Fiber for Production

The Feed-Type Ring Dryer from Dedert Corporation revolutionizes the drying process for pea processing applications. This equipment is distinguished by its short residence time and centrifugal classification manifold, significantly enhancing dryer efficiency while maintaining product quality. Ideal for plant-based protein producers and food ingredient manufacturers, it processes pea fiber, starch, and solubles into high-value isolates and concentrates, suitable for a variety of end products including nutritional supplements and livestock feed mixes. The OC Ring Dryer configuration ensures pea fiber retains its nutritional integrity in food applications, while the PGR solution optimizes energy recovery for animal feed production. Engineered for continuous, high-speed operation, this dryer integrates seamlessly into existing production lines, utilizing ambient air in a 1-pass configuration to prevent contamination. Dedert’s design minimizes energy use through a gas-heated evaporator, ensuring both environmental and economic efficiency, making it a vital component for enhancing processing capacity and product quality.

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Dewaters and Separates Granular and Crystalline Solids

The REINEVELD HVC series from Dedert Corporation includes rugged basket centrifuges, tailored for high-speed dewatering and separation of granular and crystalline solids. Known for its robust construction, this centrifuge efficiently processes up to 230 metric tons of dry product daily. It is widely utilized in industries such as starch, food, beverage, and pharmaceuticals for applications like processing various starches and plant-based proteins.

Equipped with a high-capacity basket, the centrifuge maintains continuous operation, ideal for large-scale production environments. It features PLC control with remote monitoring and diagnostic capabilities, ensuring seamless integration into existing production lines while providing enhanced operational oversight. The design incorporates energy-efficient motor technology, reducing energy consumption by 15%, and is available in stainless steel to resist corrosion in demanding chemical applications.

Maintenance is streamlined with accessible designs and comprehensive support services, including part replacements and on-site technician deployment. Additionally, Dedert offers customization options for specific rotor speeds and chamber sizes to suit unique processing needs. This centrifuge complies with industry standards, offering reliable performance and longevity.

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Evaporates and Dries Moisture from Diverse Materials

The PGR Ring Dryer from Dedert Corporation is engineered to efficiently evaporate moisture from a variety of materials in high-capacity operations. Utilizing a ring manifold and centrifugal classification, it re-circulates semi-dry solids to ensure thorough drying, making it ideal for challenging applications like citrus fiber, DDGS, and vital wheat gluten. With a remarkable capacity to handle up to 179,000 ACFM and evaporate 34 tons of water per hour, this equipment integrates seamlessly into continuous processing lines. It offers partial gas recycle (PGR) configuration, reusing exhaust air for heightened energy efficiency. Constructed with corrosion-resistant materials, the dryer supports resilient and temperature-sensitive products, ensuring high-quality outcomes. Automated and PLC-controlled with flexible configurations, the PGR Ring Dryer also supports customized design solutions, promising specified drying requirements and streamlined maintenance with built-in cleaning systems.

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Efficiently Dries and Agitates Diverse Materials

The Roto-Flash Dryer from Dedert is an agitated flash dryer engineered for precise moisture removal across various industrial processes. This dryer stands out with its compact single-pass design and internal feed agitation, eliminating the need for external back-mixing. Operating with inlet temperatures up to 750°C, it ensures efficient and rapid drying within a few seconds. Primarily used in the chemical industry, it efficiently processes materials like silica, pigments, and titanium dioxide, and extends applications to food ingredients and biofuels, producing end-products such as silica gel and xanthan gum. Handling capacities accommodate cakes, pastes, fluids, and powders, with consistent particle size and moisture content delivery. Integration is seamless with continuous operation, automated control, and adaptability to process conditions. Energy efficiency is achieved through a tangential air inlet and rotor action for uniform gas flow, while construction options ensure durability and resistance to corrosion. Dedert provides customization and support to tailor this equipment for specific production requirements.

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Processes and Dries Industrial Starch and Biofuels

The Swiss Combi Rotary Dryer, featuring the ecoDry™ system from Dedert, offers a sophisticated solution for industries like starch, ethanol, and biofuels requiring effective odor control and emissions management. This dryer utilizes a partially-closed, indirect steam drying loop with integrated thermal oxidation at over 1600°F (870°C), ensuring efficient evaporation and superior drying performance. Ideal for producing corn starch powder, ethanol fuel, and plant-based protein isolates, it supports a continuous process with reduced energy consumption, thanks to its advanced gas/gas heat exchanger. The ecoDry™ system integrates seamlessly into existing production lines, enhancing operational efficiency and product quality while minimizing fire and explosion risks. Available in configurations suited to various industrial settings, it meets stringent environmental standards, providing a robust and adaptable drying solution for demanding applications.

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Precipitates and Purifies Crystalline Solids

The Dedert Forced Circulation Crystallizer is designed for chemical producers, pharmaceutical manufacturers, and food ingredient producers seeking efficient and reliable crystallization solutions. This system operates on a forced circulation mechanism where a continuous slurry of precipitated solids suspends in liquid, facilitating crystal growth and volumetric reduction. It supports applications ranging from the precipitation of amino acids, such as Threonine and Glucosamine, to the purification of electrolytes and vitamin supplements. Capable of integrating seamlessly with existing production lines, it maintains high purity and cost efficiency. The crystallizer offers skid-mounted configurations for compact on-site installation, complete with heat exchangers and motors for customized operation. The setup is PLC-controlled and compatible with a variety of energy sources, ensuring optimized evaporation processes with reduced energy consumption. Constructed with durable materials to resist corrosion, it is available in stainless steel variants to meet stringent chemical compatibility needs. Dedert’s engineering support offers flexibility in customization according to specific process requirements, ensuring comprehensive compliance with industry standards.

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Optimizes Energy Use in Evaporation Processes

Dedert’s industrial energy-efficient evaporators are engineered to address the specific needs of plant-based protein producers, starch and grain processors, and chemical industries. These evaporators utilize innovative heat transfer mechanisms, including falling film and forced circulation, ensuring efficient separation and energy recovery. Dedert’s evaporators manage challenging processes by harnessing various energy sources such as steam, mechanical vapor recompression (MVR), thermal vapor recompression (TVR), and waste energy recovery, effectively reducing operational costs and carbon footprint.

These systems are designed for continuous operation and can handle various liquid and slurry products, optimizing throughput while minimizing energy consumption. Automation features include PLC-controlled systems, enabling seamless integration into existing production lines with remote monitoring capabilities. The equipment supports customization, from heat transfer surfaces to energy integration options, ensuring a tailored fit for your specific application needs. Dedert’s expertise in sustainable energy practices ensures your plant benefits from reduced emissions and operational costs.

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Removes Surface Moisture from Powders and Slurries

Dedert’s Flash Dryer system is engineered to streamline your moisture removal process for powders, slurries, and cakes. Its pneumatic drying and air conveying mechanism ensures rapid and uniform drying, making it essential for industries like plant-based proteins and biofuels. Operating continuously with high-speed efficiency, the flash dryer is capable of handling diverse applications, from corn starch to biodiesel production.

The system offers versatile temperature profiles and feed conditioning options, allowing integration with upstream processes like evaporators or crystallizers for comprehensive plant operations. Utilizing an Open-Circuit configuration, the flash dryer uses ambient fresh air to maintain product purity without contamination risks. For enhanced energy efficiency, Dedert offers a Partial Gas Recycle configuration, recycling most exhaust gases and integrating with a Gas Heated Evaporator for energy recovery, reducing overall operational costs.

Constructed with durable materials suitable for various industrial environments, the flash dryer’s design supports rigorous cleaning and maintenance protocols, ensuring high performance and longevity. Moreover, Dedert provides customization options and engineering support tailored to specific production needs, allowing seamless adaptation to existing production lines.

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Processes and Dries Diverse Industrial Materials

The Feed-Type Ring Dryer by GEA is designed for industries requiring efficient drying of complex materials, such as agrifood, chemical, and mineral sectors. This dryer stands out for its use of a single-blade manifold for selective residence time, enhancing drying efficiency and particle size control. The system uses a disintegrator to recycle semi-dried materials, improving thermal efficiency and product quality. Ideal for drying wheat gluten, powdered milk, and ceramic slurries, it handles various materials including powders, cakes, and slurries. Capable of operating continuously at high speeds, it’s customizable for integration into existing lines, offering energy savings and solvent recovery. Constructed with options for stainless steel, it supports sustainable operations with reduced exhaust temperatures and emission improvements.

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