Preheats and Efficiently Transfers Heat

The HP and LP Preheaters and Special Vessels from BORSIG Process Heat Exchanger GmbH offer a high-precision solution for chemical and power plant applications. Utilizing superheated steam extraction and efficient heat transfer, these preheaters increase the feed water temperature, optimizing the steam cycle and reducing boiler energy demands. This system is ideal for processing feed water in high-pressure zones before entering boilers, significantly enhancing thermal efficiency across operations. Ideal for applications in oil refineries, petrochemical, and chemical industries, this equipment supports the production of key end-products like gasoline, ethylene, and vinyl chloride. Built to handle continuous, high-speed operations, these preheaters are offered with material options that ensure corrosion resistance for long-lasting performance. Integration into existing systems is seamless, with customizable solutions tailored to specific process conditions.

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Cools and Recovers Heat from Synthesis Gas

The Synthesis Gas Cooler from BORSIG Process Heat Exchanger GmbH is designed to address the rigorous demands of high-temperature gas cooling and heat recovery in petrochemical and refining industries. This fire-tube boiler employs helically wound heating surfaces to effectively reduce synthesis gas temperatures from 1,400 °C to 300 °C, utilizing the recovered heat to generate and superheat steam at pressures up to 140 bar. Ideal for producing hydrogen, carbon monoxide, ammonia, and other industrial gases, this cooler integrates seamlessly into operations handling crude oil or natural gas derivatives.

The unit handles up to 200,000 Nm³/h of gas flow, facilitated by a design that ensures constant gas velocity for optimal self-cleaning. Reinforcement ribs and ceramic coatings provide superior erosion and corrosion resistance, making it suitable for harsh environments with particulate-laden emissions. Engineered for continuous, high-pressure, and high-temperature operations, the cooler’s inlet nozzles incorporate forced circulation to mitigate material stresses. The modular tube design allows for easy access and maintenance, ensuring operational efficiency and longevity.

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Recovers Heat and Generates Steam from Waste Gases

The Reformed Gas Waste Heat Boiler from BORSIG Process Heat Exchanger GmbH is designed to efficiently recover heat and generate high-pressure steam from synthesis gas processes. Utilizing a patented stiffened or flexible tube sheet design, it ensures optimal cooling and minimizes metal temperature, thus preventing crevice corrosion. With applications spanning synthesis gas processing, petrochemical refining, and hydrogen production, this boiler accommodates high gas inlet temperatures up to 1,200°C and steam pressures up to 160 bar. It features an internal gas-side bypass for precise outlet temperature control via a single valve adjustment, allowing seamless integration into refining and power generation lines. Constructed to handle continuous, high-pressure operations, it offers robust performance and longevity, and is suitable for a range of industries including chemical, petrochemical, and energy production. Options for customization and engineering support ensure tailored solutions for specific industrial requirements.

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Recovers Heat and Generates Steam for Chemical Processes

BORSIG Process Heat Exchanger GmbH provides sophisticated replacement waste heat boilers tailored for nitric acid, caprolactam, and formaldehyde production. These boilers utilize a forced circulation design, ensuring efficient heat recovery and steam generation by capturing released thermal energy from catalytic processes. Integrating easily into existing lines, they manage up to 500 °C steam temperatures at pressures between 40 and 80 bar. The design supports continuous operation, optimizing energy use, and ensuring sustainable production processes. Available in different material options for corrosion resistance, they offer seamless compliance with international standards. Featuring an integrated cooling system, these boilers maintain operational efficiency while facilitating easy maintenance with an available CIP system. Custom engineering support is offered to meet specific production requirements, enhancing plant efficiency and reliability.

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Maximizes Steam Generation Efficiency

The BORSIG steam superheater is engineered for demanding industrial applications requiring high-pressure steam, prominently utilized across chemical, petrochemical, and energy sectors. This sophisticated equipment features a vertically arranged U-tube system with a combined steam inlet/outlet chamber, facilitating effective steam superheating post waste heat recovery. The equipment is seamless in integrating with secondary reformers and reformers, making it ideal for reformed and synthesis gas processing.

With a steam capacity handling pressures up to 130 bar and temperatures up to 530°C, the superheater optimizes energy efficiency and enhances system resilience by incorporating a unique internal gas-side bypass for precise temperature regulation. Its design minimizes thermal stress through efficient radial temperature distribution across the tube sheet.

BORSIG ensures material durability by avoiding comprehensive refractory linings, focusing instead on selective insulation where necessary to prevent heat loss. Easy integration into existing systems and complementary service options further enhance operational continuity while meeting rigorous industry safety standards. BORSIG offers customization to accommodate unique process requirements, ensuring tailored solutions for efficient steam optimization and reliability in high-demand environments.

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Recovers and Purifies Propylene and Nitrogen

The BORSIG Propylene and Nitrogen Recovery Unit is a sophisticated solution designed for petrochemical producers and industrial gas processors seeking efficient separation and purification processes. Utilizing a strategic combination of compression, condensation, and membrane separation, this unit excels in recovering propylene and high-purity nitrogen from process streams. Applications range across polypropylene production, gas processing, and chemical manufacturing, delivering end-products like polypropylene resin and liquid nitrogen.

This unit operates continuously and is engineered for high reliability and quick installation. Its modular package unit design allows easy integration into existing facilities, supporting retrofit deployments. By using hydrocarbon-selective membranes alongside optional hydrogen-selective stages, you benefit from recovery rates exceeding 95% for propylene and nitrogen purity over 99 mol%. The system reduces energy consumption and minimizes emissions, aligning with environmental and economic objectives.

Available in various materials to resist corrosion, BORSIG’s Recovery Unit ensures compatibility with demanding industrial conditions. It is supported by comprehensive membrane services and complies with industry standards, offering an innovative edge in energy and environmental solutions within the chemical and energy sectors.

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Compresses Process Gases Efficiently and Continuously

The Integrally Geared Centrifugal Compressors API 617 and 672 by BORSIG ZM Compression GmbH efficiently handle a wide range of industrial gas compression needs. These multi-stage compressors are engineered for pulsation-free, oil-free fluid compression, utilizing a cutting-edge design that includes speed variation and cooling between each stage. Primarily used in petrochemical, refinery, gas treatment, fertilizer, power plant, and steel industries, they support the production of ethylene, propylene, ammonia, methanol, and more. Capable of reaching discharge pressures up to 200 bara and flow capacities up to 300,000 m³/h, these compressors are designed for seamless integration in high-throughput environments. They are API compliant (617 and 672), ensuring reliability and performance, with an oil system designed to the manufacturer’s standard or API 614. Featuring inlet guide vane control and axial flow blades, they offer exceptional efficiency and long operational life. Customization is available to meet specific operational requirements, and each unit is backed by BORSIG’s world-class engineering support and service network.

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Compresses and Optimizes Process Gas Flow

The BORSIG ZM API 618 reciprocating compressors are engineered to provide efficient gas compression solutions for industrial producers in sectors such as petrochemicals, oil and gas, and energy. Built to withstand continuous, high-speed operations, these compressors boast a robust design compliant with the API 618 standards, ensuring reliability and performance. They support various gases, including hydrogen, ethylene, and hydrocarbons, making them suitable for producing ammonia, methanol, polyethylene, and more. Available in horizontal or vertical configurations, these compressors feature lubricated or non-lubricated cylinders and are driven by electric motors, gas engines, or steam turbines. With a power capacity of up to 21,000 kW and discharge pressures reaching 1,000 bar, they seamlessly integrate into existing production lines, offering assembly, commissioning, and modernization services. The compressors also include advanced control systems for enhanced operation and reduce life cycle costs with features like high wear resistance. Rugged material options ensure compatibility with harsh industrial environments, while optional customization and engineering support cater to specific application requirements.

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Facilitates Thermal Exchange and Product Mixing

The BORSIG Scraped Surface Heat Exchanger is engineered to enhance thermal exchange and product mixing in demanding applications across chemical, petrochemical, and food processing sectors. With over 90 years of expertise, BORSIG offers a solution that combines modern design and practical application, ensuring stability, reliability, and long service life. This equipment excels in handling complex processes such as heating, cooling, and de-waxing while maintaining high efficiency even with viscous products.

The scraped surface design minimizes fouling on the heat transfer surface, promoting consistent performance and extended maintenance intervals without the need for regular relubrication. Offered with inner tube diameters ranging from 6 to 12 inches, it accommodates varying throughput and heat output requirements. Its robust design allows for outdoor installations without additional protection, utilizing systems like cascade, thermosyphon, or forced circulation compatible with all refrigerant types.

Ideal for processing products such as lube oils, paraffin wax, and shea butter, it ensures efficient extraction and precise temperature control, versatile enough for continuous operation at high speeds. BORSIG’s commitment to quality is evident through mechanical testing at operating pressures, ensuring reliable and safe operation. For seamless integration, an operating manual guides you through installation, commissioning, and maintenance activities.

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Rapidly Cools and Quenches Cracked Gas

The BORSIG Linear Transfer Line Exchanger efficiently addresses the cooling and quenching requirements of ethylene furnace effluent. Utilizing its patented linear quencher design, it incorporates linearly arranged double pipe elements directly coupled to each furnace radiant coil outlet. This eliminates the need for complex fittings, minimizing fouling and erosion. Commonly applied in ethylene production, it supports processes like quenching and separation of cracked gas into ethylene, ethylene glycol, and polyethylene. With its compact, modular design, it enables easy integration into continuous operations and offers customizable configurations for single or twin-leg setups. The design ensures a low-pressure drop and reduced residence time, enhancing operational efficiency. Constructed for durability, it allows online decoking and includes maintenance-friendly features, fitting seamlessly within chemical and petrochemical industry environments. BORSIG’s extensive experience with over 6,000 installations worldwide affirms reliability and robust performance in challenging conditions.

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