Measures and Analyzes Powder Quality In-Line

The POWDEREYE® from GEA is an innovative in-line powder analyzer designed for food, beverage, dairy, and pharmaceutical industries. Positioned after the final drying stage, it continuously measures critical powder properties like residual moisture, dark particles, and density. This system integrates with your spray drying process to ensure optimal product quality by using high-resolution imaging and ATEX-compatible construction with stainless steel. The autosampling feature, controlled via touchscreen or SCADA system, collects and analyzes samples efficiently for consistent monitoring. Capable of detecting out-of-spec conditions, POWDEREYE® supports process optimization and quality supervision, enhancing throughput and reducing production downtime, while meeting industry standards for safety and performance.

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Snap-Connects and Seals Flexibly

The BFM® Flexible Connector System from Powder-Solutions, Inc. revolutionizes the way you handle and connect bulk powder processes. Designed to snap-connect and seal without tools, it offers a cleaner, leak-free environment ideal for industries such as dairy, food, infant nutrition, and pharmaceuticals. The snap-in sleeves, combined with precision-engineered spigots, allow for simple integration into existing production lines, ensuring seamless transitions between processing stages. This system significantly minimizes product build-up, enhancing hygiene and reducing downtime during cleanings and changeovers.

BFM® fittings provide a 100% sealed connection, utilizing patented snap bands for a secure fit that tightens under pressure. With options in both breathable and non-breathable materials, it accommodates a variety of processing requirements and material consistencies, from powdered milk and cheese to pharmaceutical capsules and plastic resins. While throughput capacity varies depending on your specific system setup, BFM® fittings support continuous and high-speed operations, ideal for dynamic manufacturing environments.

Integration with existing systems is straightforward, as standardized sizes reduce the need for extensive inventory. The absence of tools in installation simplifies maintenance, while the durable materials ensure longevity and resilience against wear and corrosion, particularly in intense processing conditions. Additionally, the fittings align with industry best practices for cleaning and safety, supporting hygienic manufacturing objectives and regulatory compliance. Whether you need to customize dimensions or material types, engineering support is on hand to tailor the solution to your specific processing line requirements.

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Ensures Dust-Tight Sealing and Hygienic Containment

BFM® Fittings offer a revolutionary approach to flexible connections within powder processing environments. Designed to eliminate the inefficiencies associated with traditional hose clamp systems, BFM® Fittings employ a snap-in design, featuring two welded collars and a flexible sleeve with integral snap bands for a tool-free, hygienic installation. This system ensures a 100% sealed environment, mitigating leaks and product buildup, which enhances hygiene and reduces maintenance downtime.

Commonly utilized in the dairy, food, and pharmaceutical industries, BFM® Fittings facilitate processes that include milk and cheese powder handling, infant formula production, and the processing of pharmaceutical powders and nutritional supplements. Their versatility accommodates both non-breathable and breathable sleeve materials, adaptable to specific process conditions.

Capable of integrating seamlessly with existing industrial systems, BFM® Fittings are ideal for operations prioritizing efficient containment and optimized cleanliness. They provide durable connections that withstand operational pressures, improving both safety standards and overall process efficiency. Additionally, BFM® Fittings adhere to industry regulations, ensuring compliance with GMP standards for sensitive applications.

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Tracks, Records, and Monitors Batch Processes

The Basket Tracking System from JBT is a sophisticated solution designed for precision monitoring and data recording in batch processing environments. It coordinates all movements of baskets, ensuring that each phase—from loading to unloading—is meticulously tracked using barcode technology. This system is especially critical for food processors and beverage manufacturers dealing with diverse products such as infant formula, juices, sauces, and ready meals. It excels in environments where maintaining high standards of quality control is paramount, like poultry, meat, and seafood processing. The system flags any anomalies, necessitating quality control intervention to ensure compliance and safety.

This equipment integrates seamlessly into automated batch retort systems, offering complete oversight with its ability to monitor preprocess dwell time deviations. Its PLC-controlled framework supports easy integration with existing lines, providing a comprehensive overview for operators. Made with durable materials suitable for various industries, it promises reliability and longevity even under demanding conditions. The Basket Tracking System allows you to focus on throughput and quality, protecting your processes against errors with prompt flagging and accurate data capture. Plus, it facilitates compliance with industry standards, ensuring your production line remains efficient and compliant.

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Inspects and Sorts Poultry, Meat, and Seafood Products

The DSI J-Scan Inspection System from JBT FoodTech is an advanced inspection and sorting solution tailored for poultry, meat, and seafood processing lines. Designed as an in-line scanner, it excels in high-speed, continuous operations, ensuring 100% product inspection. Leveraging DSI’s industry-proven portioning systems, the J-Scan uses a combination of scanning and sorting technologies to handle varying product inputs effectively, enhancing product consistency and quality. The system integrates effortlessly with upstream and downstream equipment, supporting applications such as chicken breast fillets, pork loin chops, and fish fillets. Equipped with customizable sorting criteria, it adjusts dynamically to match portioner capacity and incoming product variation. Its modular design allows for seamless integration with existing systems, and it can operate with a weigh scale for comprehensive scan and weight applications. For maintenance, the J-Scan offers a streamlined interface for operators, ensuring efficient operation and quicker adjustments.

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Separates Solids from Gas Streams in Conveyors

The ZAS Cyclone Separator from Zeppelin Systems is engineered for efficient separation of pellets and powdered bulk material within pneumatic conveyor systems. Its unique design utilizes centrifugal force to separate solids from gas streams, enhancing operational purity and system efficiency. The ZAS Cyclone is commonly employed in plastics, chemical, rubber, tire, and food processing industries. Capable of handling product loads of up to 6 kg of material per kg of conveying gas, it supports operations from 50 m³/h to 10,000 m³/h. Constructed from aluminum or stainless steel, it offers robust corrosion resistance, and its flange joints comply with DIN and ANSI standards for versatile integration. The equipment is maintenance-free, thanks to its non-rotating, wear-resistant components, and can be tailored to specific pressure vessel requirements for enhanced customization.

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Regulates and Optimizes Industrial Production Processes

The Zeppelin Process ZSD Control System is a cutting-edge solution developed by Zeppelin Systems, designed to streamline production processes across petrochemical, food, and plastics industries. This system utilizes intelligent process control to autonomously regulate, optimize, and monitor various production tasks. Its key feature is the combination of customized machine components with advanced automation software, enabling seamless integration and continuous operation within your production line. The ZSD Control System supports diverse applications, including the manufacturing of polyethylene, polypropylene, and snack foods, ensuring precise control over processes such as regulation, evaluation, and waste reduction. Equipped with comprehensive data capture and traceability functions, it assists in meeting auditing requirements and reducing product waste. The system is built for flexibility, allowing for configurable components and tailored engineering support to suit specific plant needs, ensuring enhanced efficiency and reduced operational costs.

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Mixes, Conveys, and Stores Materials Efficiently

Zeppelin Systems’ ZSD series delivers state-of-the-art solutions for diverse industries like plastics, rubber, and food. This equipment excels in seamless integration and automation, offering comprehensive processes such as mixing, conveying, and storage. Engineered to handle materials ranging from solids and powders to granules, it effectively manages polyethylene pellets, tire rubber compounds, and more. Featuring high-capacity rotary feeders, advanced diverter valves, and precise dosing modules, the system ensures optimal throughput and consistent product quality. It incorporates energy-efficient automation technologies with PLC controls for streamlined operations. Available in robust, corrosion-resistant materials and designed to meet industry standards, the ZSD series can be tailored to fit specific operational needs, backed by extensive engineering support.

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Blends, Doses, Conveys, and Screens Materials

Zeppelin Systems offers an industrial solution for blending, dosing, conveying, and screening materials, critical for the rubber, food, and plastics industries. This equipment stands out by integrating rotary feeders, diverter valves, and mixers to enhance continuous operations. Its multi-stage conveying screws and samplers streamline high-speed processing, handling a wide range of product types, including solids, powders, and granules.

This equipment finds applications across multiple sectors, supporting the production of tire treads, rubber seals, pastry dough, sauces, polyethylene pellets, and acrylic paints. With a focus on automation, it offers process control stations that ensure seamless integration into existing production lines, facilitated by robust PLC systems and remote monitoring capabilities.

Zeppelin Systems prioritizes energy efficiency, with components like process rotary feeders and discharge bottoms designed to optimize energy use, reducing operational costs. Built with materials resistant to corrosion, these machines guarantee longevity and reliability even in demanding environments. Furthermore, they comply with industry standards, ensuring safety and quality in all processes. Customizable options are available, supported by comprehensive engineering services to adapt the machinery to specific production needs, enhancing throughput and maintaining product quality.

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Filters and De-dusts Conveying Air

The US jet negative pressure filter from Zeppelin Systems is an integral component for optimizing air quality within production environments, particularly in the rubber, tire, food, and chemical industries. This modular bin vent filter excels in continuous dust collection and filtration by utilizing robust anti-static bag filters and a stainless steel (1.4301) housing designed to withstand negative pressures up to 500 mbar. Filter elements are replaceable from multiple positions, ensuring flexibility in maintenance operations.

Operational efficiency is enhanced through features like a removable filter head acting as a clean gas chamber, outfitted with air jet pipes, along with a compressed air reservoir unit featuring integrated diaphragm valves. The system operates with low-energy consumption at 6 bar and incorporates 24 V DC magnetic pilot valves for precise control. Optional differential pressure monitoring fine-tunes de-dusting cycles, ensuring optimal filter performance.

The US jet negative pressure filter accommodates applications including tire treads, gelatin capsules, and polymer pellets, providing compliance with ATEX 2014/34/EU for use in hazardous Zone 22 areas. Configurability and engineering support are available, allowing adaptation to specific production requirements.

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