Inspection system for portioning precision in food processing

Enhance your production line with an advanced inspection system that ensures precision portioning, optimizing resource use while improving end-product quality. Ideal for continuous, high-speed operations where detailed scanning and sorting increase efficiency without compromising performance.

Inspects and Sorts Poultry, Meat, and Seafood Products

The DSI J-Scan Inspection System from JBT FoodTech is an advanced inspection and sorting solution tailored for poultry, meat, and seafood processing lines. Designed as an in-line scanner, it excels in high-speed, continuous operations, ensuring 100% product inspection. Leveraging DSI’s industry-proven portioning systems, the J-Scan uses a combination of scanning and sorting technologies to handle varying product inputs effectively, enhancing product consistency and quality. The system integrates effortlessly with upstream and downstream equipment, supporting applications such as chicken breast fillets, pork loin chops, and fish fillets. Equipped with customizable sorting criteria, it adjusts dynamically to match portioner capacity and incoming product variation. Its modular design allows for seamless integration with existing systems, and it can operate with a weigh scale for comprehensive scan and weight applications. For maintenance, the J-Scan offers a streamlined interface for operators, ensuring efficient operation and quicker adjustments.

Benefits

  • Enhances product quality by ensuring precise inspection and sorting for varied inputs.
  • Boosts operational efficiency with continuous, high-speed scanning and portioning.
  • Reduces waste through adaptive sorting criteria that optimize portioner capacity.
  • Simplifies integration with modular design compatible with existing systems.
  • Minimizes labor intervention with easy-to-use touch screen interface.

General


Applications
Seafood,Meat,Poultry
End products
Chicken breast fillets,Processed chicken nuggets,Beef steak cuts,Turkey slices,Shrimp portions,Salmon portions,Pork loin chops,Fish fillets,Deli meat slices
Steps before
Injection,Marination
Steps after
Sorting,Packing
Input ingredients
poultry,meat,seafood,raw products
Output ingredients
sorted products,sliced portions,inspected products
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Inspection Type
In-line product scanning
Sorting System
High-speed precision sorting
Interface
Touch screen
Control System
DSI Q-LINK™ Portioning Software
Modular Design
Yes,modular and expandable
Integration Capability
Compatible with upstream processing equipment
Data Storage
Statistical process control data and trend analysis

Operating Characteristics


Automation level
High/PLC integration
In-line inspection
100% product scanning
Feedback mechanism
Corrective feedback to operators
Control interface
Touch screen,DSI Q-LINK™ Platform
Sorting capability
High-speed precision sorting
Integration flexibility
Modular and expandable design

Material Compatibility


Cleanability
High
Abrasion resistance
Yes
Corrosive resistance (e.g. acids)
Yes
Biological compatibility
Food-grade materials
Density/particle size
Varied

Product type Characteristics


Product inspection type
In-line

Physical Characteristics


Modular and expandable design
Control an integrated sort system
Stand-alone scanner
In-line product scanning
Interface type
Touch screen

Custom Options


Modular design
Expandable
Integration possibilities
Control signals to existing sorters
Scan and sort capabilities
Upstream or downstream
Control interface
Touch screen (DSI Q-LINK™ Portioning Software)
System integration
With weigh scale for scan + weight application