Agglomerates and Dries Diverse Material Streams

Hosokawa Micron’s industrial agglomeration and drying system offers precise control in handling diverse powders and granules across multiple industries. Utilizing a combination of advanced vacuum and freeze drying techniques, it efficiently agglomerates and dries materials like soy protein isolates and battery components. The system can process batch and continuous operations with up to 20 tons per hour throughput, ensuring seamless integration into existing lines with PLC-controlled automation and remote monitoring. Its energy-efficient design reduces consumption by 30% with optimized motor control, and is crafted from corrosion-resistant stainless steel to meet stringent GMP and FDA standards, perfect for pharmaceutical applications. Additionally, a built-in CIP system eases cleaning, minimizing downtime while ensuring contamination-free operations. Tailoring options, from rotor speed adjustments to chamber modifications, are available to meet specific production requirements, providing extensive engineering support through Hosokawa’s expertise.

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Mixes, Dries, and Reacts Materials Efficiently

The Conical Paddle Dryer (CPD) from Hosokawa Micron delivers efficient, multi-purpose batch processing for diverse industries like pharmaceuticals, chemicals, and food. This vacuum dryer specializes in mixing, drying, and reaction processes with a central paddle rotor that ensures continuous material movement and rapid drying rates. It effectively manages heat-sensitive materials by using a heated jacket to transfer thermal energy, ideal for applications needing gentle but thorough drying, cooling, or crystallization.

Handling volumes from 5 to 15,000 liters, the CPD excels in processing everything from powders to pastes, products like plant-based proteins, biodegradable polymers, and lithium-ion battery materials. Automation is facilitated through PLC controls with possible CIP/SIP integration, ensuring compliance with international standards, including FDA, cGMP, and EHEDG. Options like a condenser for solvent recovery and material construction in stainless steel or Hastelloy cater to specific needs, ensuring durability and chemical resistance. The CPD offers customizable configurations, supported by engineering teams for tailored solutions, ideal for laboratories and full-scale production environments.

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Dries and Mixes Sensitive Materials Efficiently

The COMBER Pharmadry® Series PH 50 – PH 4000 vacuum paddle dryer from HEINKEL Group is designed to tackle the challenges of processing sensitive materials across various industries, including pharmaceuticals and fine chemicals. This equipment excels in drying and mixing operations, using a fully welded agitator design and minimal build depth to ensure excellent cleanability and accessibility. With a processing capacity between 50 to 4,000 liters, it supports both batch and pilot operations, making it ideal for products like APIs, protein isolates, and metallic pigments.

The Pharmadry® meets stringent cGMP and FDA guidelines, including options for aseptic and steam sterilizable versions. It boasts a double mechanical seal, which is externally interchangeable, enhancing ease of maintenance. Constructed from stainless steels and high-performance alloys like Hastelloy C 22, it is suitable for environments requiring high corrosion resistance. The equipment’s PLC-controlled system allows seamless integration with existing lines, enhancing operational efficiency through automation. A built-in CIP system ensures contamination-free cleaning, while optional features like a vacuum system with condenser further optimize energy use.

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Performs Homogenization, Emulsion, and Deaeration

The BACHLAB Laboratory Vacuum Mixer Reactor from Bachiller is designed for precise laboratory-scale processing of liquids and semi-solids, making it essential for industries like pharmaceuticals and cosmetics. Featuring a coaxial stirring assembly and high shear rotor-stator system, it excels in homogenization, emulsion, and deaeration tasks. Suitable for creating end-products like face serums and epoxy adhesives, it offers capacities from 5 to 150 liters. Automation is ensured through a PLC control system with Ethernet connectivity for easy supervision and recipe management. Engineered for integration, it operates under vacuum or pressure conditions with heating and cooling options. Its sanitary design complies with cGMP and EHEDG standards, ensuring ease of cleaning and maintenance. Options include ATEX certification and compatibility for FDA validation, highlighting its adaptability to unique production requirements.

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Mixes, Homogenizes, and Emulsifies Liquids and Creams

The Bachlab from Bachiller is a versatile laboratory vacuum mixer and reactor designed for R&D labs in the pharmaceutical, cosmetics, and food industries. It specializes in precision mixing, homogenization, and emulsification of liquids and creams, addressing complex formulation challenges efficiently. Operating under vacuum conditions, it minimizes air infiltration, vital for sensitive formulations. With capacities ranging from 5L to 150L, it is ideal for small-scale production and testing. It integrates seamlessly into existing setups, with features like precise temperature and pressure controls, ensuring repeatable results. Constructed from stainless steel, it offers excellent corrosion resistance and complies with GMP and EHEDG standards, ensuring suitability for sterile applications. The system includes a CIP option for thorough, automated cleaning, reducing downtime and ensuring contamination-free processing. Customizable options are available, supported by Bachiller’s engineering team to tailor the equipment for specific process requirements.

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Dries and Mixes Thermo-Sensitive Materials

The Sanidry SHV from Bachiller is a sanitary horizontal paddle vacuum dryer specifically designed for drying thermo-sensitive products. This equipment ensures enhanced heat exchange with its fully heated body, shaft, and paddles, which operate under vacuum conditions to meticulously dry moist, crystalline, or amorphous materials. Widely applied in pharmaceutical, fine chemical, and food industries, it is ideal for producing a range of end-products such as ibuprofen tablets, vitamin C powder, and lyophilized coffee.

With a capacity ranging from 50 to 10,000 liters, the Sanidry SHV supports batch operations, maintaining a vacuum level of less than 1 mbar and operating temperatures up to 200º C. Its design includes features like internal mirror polishing to Ra ≤ 0.6 µm for easy cleaning and compliance with cGMP and FDA standards, making it suitable for regulated environments. The equipment is customizable, offering options like an electro-polished interior, CIP/SIP systems, and ATEX execution for volatile environments. Additionally, it integrates seamlessly into production lines, accelerating drying cycles while being energy-efficient.

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Dries and Mixes High-Viscosity Products Efficiently

The PADDLEDRY (MHT-S) Horizontal Vacuum Paddle Dryer from Bachiller is designed for batch processing high-viscosity and thermosensitive materials across industries such as pharmaceuticals, chemicals, and food additives. Utilizing a continuous heat exchange system facilitated by a heated shaft and blades, it ensures effective drying and mixing. Ideal for products with pseudo-plastic behavior, the equipment can operate at vacuum levels down to 1 mbar and handle temperatures up to 350º C, making it suitable for sensitive compounds like APIs, cosmetics, and pigments. With capacities ranging from 50 to 30,000 liters, PADDLEDRY ensures short drying cycles and maximum thermal efficiency.

It supports seamless integration within production lines, being fully programmable and featuring varying speed controls to match diverse process requirements. Constructed in compliance with ASME VIII, AD-2000, and EN-13445 standards, it’s available with customizable features such as mirror-polished interiors and ATEX certification for explosive environments. A variety of discharge and sampling valves, dust filters, and choppers for breaking down product lumps are options, enhancing its versatility. Additionally, Bachiller offers extensive engineering support and customization to meet specific production needs, making PADDLEDRY a robust choice for optimizing your drying operations.

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Drying, Mixing, and Reacting Thermosensitive Materials

The Turbodry MHT-RS from Bachiller is a specialized horizontal vacuum paddle dryer and reactor engineered for handling high-viscosity and thermosensitive materials. This equipment employs a fully heated body and shaft design, coupled with high-speed rotating paddles, to achieve optimal thermal exchange and constant product renewal against the wall, thus ensuring efficient drying and mixing. It’s commonly utilized in industries such as pharmaceuticals, fine chemicals, and food processing for manufacturing active pharmaceutical ingredients, synthetic rubber, and fragrance oils.

The Turbodry operates in batch mode with capacities ranging from 10 to 30,000 liters, supporting vacuum levels down to 1 mbar. Equipped with advanced automation options, it offers robust control with optional hardware/software integration, including pilot plant models for scale-up validation. The design adheres to stringent safety and quality standards, such as ASME VIII div.1, AD-2000, and EN-13445, and is available in ATEX-certified executions for internal zones 0/20. Material finishes include mirror and electro polishing for sanitary conditions, ensuring compliance with cGMP for pharmaceutical applications. For ease of operation, it features a power retention filter, sampling valves, and optional choppers for lump breaking, making it suitable for diverse processing needs.

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Mixes, Emulsifies, and Homogenizes Liquids and Semi-Solids

The Bachmix Compact from Bachiller is an industrial vacuum mixer and reactor engineered for precision in processing liquids and semi-solids. It stands out for its ability to handle complex mixing tasks using a slow anchor stirrer paired with a rotor-stator emulsifier, ensuring exceptionally fine and stable emulsions even with high-viscosity products. Ideal for applications in cosmetics, pharmaceuticals, and food production, it supports the manufacture of end-products like bio cosmetic creams, vitamin-enriched syrups, and adhesive pastes.

Capacities range from 150L to 10,000L, with optional configurations accommodating atmospheric to 3 bar(g) operating pressure and temperatures up to 200°C. Automation is seamlessly integrated with PLC control and a color touch screen interface, enabling precise traceability and process control.

The unit features a liftable lid with an automatic SUPERCLAMP system and independently controlled coaxial mixing tools, reducing the need for post-process de-aeration. Its construction meets stringent sanitary design standards like cGMP and FDA, with options for ATEX compliance and CIP/SIP systems validated by Riboflavin test, ensuring both safety and ease of maintenance. Customizable elements and engineering support further enhance this highly-versatile equipment’s adaptability to specific industrial production needs.

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Processes Sludge and Biomass with Efficient Heat Transfer

The ANDRITZ Gouda Paddle Dryer is engineered for maximum efficiency in drying applications, particularly suitable for sludge and biomass processing. Featuring rotating heated paddle shafts in a heated trough, this equipment ensures exceptional heat transfer and uniform product quality by maintaining consistent temperature control without back-mixing. Its specialized paddle design enables hygienic treatment and pasteurization, handling materials such as industrial and municipal sludge, polymers, gypsum, and more. Capable of drying products to specific moisture levels, it aids in producing biosolids pellets, fertilizer granules, and other end-products. Designed for continuous operation, this paddle dryer includes a vacuum option allowing for low-temperature processing, optimizing energy consumption. Constructed with corrosion-resistant materials, it stands up to high temperatures and heavy-duty use, certified by ASME, TÜV, and other international standards. With automatic integration possibilities, the unit offers a clean operation that aligns with environmental compliance and operational safety.

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