Lump breakers - Making.com https://making.com/technologies/lump-breakers The marketplace for finding innovative production technology Tue, 15 Jul 2025 14:07:07 +0000 en-US hourly 1 https://making.com/wp-content/uploads/2021/06/cropped-cropped-Vector-32x32.png Lump breakers - Making.com https://making.com/technologies/lump-breakers 32 32 Heavy duty lump breaker for coarse and pre-grinding https://making.com/equipment/heavy-duty-lump-breaker-for-coarse-and-pre-grinding https://making.com/equipment/heavy-duty-lump-breaker-for-coarse-and-pre-grinding#respond Fri, 20 Sep 2024 11:55:14 +0000 https://making.com/equipment/heavy-duty-lump-breaker-for-coarse-and-pre-grinding Achieve consistent particle size reduction with this heavy-duty solution, ideal for breaking down large, dense lumps into manageable pieces for further processing in food, pharmaceutical, and chemical production lines. Reduces and Grinds Large Material Lumps The KEK Kibbler Mill by Kemutec is a versatile machine designed for demanding size reduction tasks, addressing the needs of […]

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]]> Achieve consistent particle size reduction with this heavy-duty solution, ideal for breaking down large, dense lumps into manageable pieces for further processing in food, pharmaceutical, and chemical production lines.

Reduces and Grinds Large Material Lumps

The KEK Kibbler Mill by Kemutec is a versatile machine designed for demanding size reduction tasks, addressing the needs of the food, pharmaceutical, and chemical sectors. Its heavy-duty construction effectively processes and reduces large material lumps using a combination of impact, crushing, cutting, and abrasion. Operating at slow speeds with significant torque, it enables efficient deagglomeration, pre-breaking, and coarse grinding, producing uniform particle sizes ranging from 2-3 mm. Ideal for applications like chocolate shavings, biscuit crumbs, and API processing, this equipment can handle throughputs of up to 90 tonnes per hour. The mill’s cantilever shaft design enhances hygiene and simplifies maintenance, allowing rapid screen changes. Customizable options include cantilever designs, various feed components, and drive configurations to meet specific production requirements. Built with robust materials, it offers low noise operation and minimal heat generation, ensuring compliance with industry standards while maintaining energy efficiency.

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]]> https://making.com/equipment/heavy-duty-lump-breaker-for-coarse-and-pre-grinding/feed 0 Rotary crushing valve for lump breaking https://making.com/equipment/rotary-crushing-valve-for-lump-breaking https://making.com/equipment/rotary-crushing-valve-for-lump-breaking#respond Fri, 20 Sep 2024 11:19:53 +0000 https://making.com/equipment/rotary-crushing-valve-for-lump-breaking When handling bulk solids, effective pre-breaking and sizing are crucial to ensure seamless processing, reduce clumping, and maintain product consistency. The rotary crushing valve provides an efficient solution for breaking down challenging materials into manageable sizes, facilitating smoother downstream processing operations. Crushes and Sizes Bulk Solid Materials The Rotocrusher by Hanningfield is a rotary crushing […]

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]]> When handling bulk solids, effective pre-breaking and sizing are crucial to ensure seamless processing, reduce clumping, and maintain product consistency. The rotary crushing valve provides an efficient solution for breaking down challenging materials into manageable sizes, facilitating smoother downstream processing operations.

Crushes and Sizes Bulk Solid Materials

The Rotocrusher by Hanningfield is a rotary crushing valve engineered for efficient processing of bulk solids, designed to meet stringent cGMP standards. Its unique crushing mechanism using one or two rollers makes it ideal for breaking down materials into consistent particle sizes, supporting industries from pharmaceuticals to nutraceuticals. With a processing capacity ranging from 750 to 3,000 kg/hr, the Rotocrusher ensures high throughput and effective pre-breaking functions. The equipment is constructed from durable stainless steel EN 1.4404 (AISI 316L) and is optimized for automated production lines, featuring an electric motor drive. Its integration capabilities include seamless connection to upstream and downstream equipment like cone mills, enhancing overall production efficiency. The valve’s design supports Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP) systems, ensuring minimal downtime and maintaining hygienic standards. Certified with FDA compliance and accompanied by EN10204 Material Certificate 3.1, it caters to pharmaceutical, food and beverage, and chemical applications with reliability and precision.

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]]> https://making.com/equipment/rotary-crushing-valve-for-lump-breaking/feed 0 Industrial lump breaker for compact material deagglomeration https://making.com/equipment/industrial-lump-breaker-for-compact-material-deagglomeration https://making.com/equipment/industrial-lump-breaker-for-compact-material-deagglomeration#respond Fri, 20 Sep 2024 11:19:53 +0000 https://making.com/equipment/industrial-lump-breaker-for-compact-material-deagglomeration Efficiently deagglomerate compacted materials to enhance flowability and prepare them for seamless milling, mixing, and downstream processing. Deagglomerates and Reduces Particle Size Efficiently The Hanningfield Lump Breaker is designed for the seamless deagglomeration of compacted materials into smaller particles, making it an essential tool for industries such as pharmaceuticals, food and beverage, chemicals, and nuclear. […]

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]]> Efficiently deagglomerate compacted materials to enhance flowability and prepare them for seamless milling, mixing, and downstream processing.

Deagglomerates and Reduces Particle Size Efficiently

The Hanningfield Lump Breaker is designed for the seamless deagglomeration of compacted materials into smaller particles, making it an essential tool for industries such as pharmaceuticals, food and beverage, chemicals, and nuclear. Capable of processing up to 10,000 kgs per hour, this equipment features cross-meshed rotating breaker arms that efficiently cut and shear materials, improving flow and downstream processing efficiency. Constructed from 316L stainless steel, it offers FDA-compliant seals and ATEX versions for explosive environments, ensuring it meets GMP and other industry-specific standards. The unit is driven by a 2.2kW motor running at 200 RPM, with variable speed options available for flexible operation. Customization options, including mobile frames and varied inlet/outlet configurations, allow integration into pre-processing and processing lines. Maintenance is simplified with removable breaker bars, and full validation documentation supports regulatory compliance.

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]]> https://making.com/equipment/industrial-lump-breaker-for-compact-material-deagglomeration/feed 0 Deagglomerator for consistent particle size reduction https://making.com/equipment/deagglomerator-for-consistent-particle-size-reduction https://making.com/equipment/deagglomerator-for-consistent-particle-size-reduction#respond Fri, 20 Sep 2024 11:06:57 +0000 https://making.com/equipment/deagglomerator-for-consistent-particle-size-reduction Struggling with inconsistent particle sizes or unwanted lumps in your production line? This versatile equipment ensures optimal size reduction and deagglomeration, delivering consistent granule quality across a wide range of solid and slurry products. Reduces, Deagglomerates, and Calibrates Material Size The Gericke Nibbler GNB 530 is an essential piece of equipment for efficient deagglomeration, size […]

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]]> Struggling with inconsistent particle sizes or unwanted lumps in your production line? This versatile equipment ensures optimal size reduction and deagglomeration, delivering consistent granule quality across a wide range of solid and slurry products.

Reduces, Deagglomerates, and Calibrates Material Size

The Gericke Nibbler GNB 530 is an essential piece of equipment for efficient deagglomeration, size reduction, and size calibration across a broad range of industries, including food, pharmaceuticals, and chemicals. Utilizing a cutting action with low rotational speed, it minimizes heat generation and prevents fines while maintaining consistent particle size. Capable of handling materials from powders to slurries, it is suitable for applications from cornflakes to chemical catalysts. With processing capacities ranging from less than 10 kg/h up to 50,000 kg/h, the GNB 530 offers customizable screen sizes (1 mm to 25 mm) and a hygienic design conforming to EHEDG standards. The system facilitates easy maintenance with tool-free access and features options for ATEX compliance, ensuring safe operation in diverse environments. Moreover, its energy-efficient design contributes to lower operational costs, making it a smart investment for integrated production lines.

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]]> https://making.com/equipment/deagglomerator-for-consistent-particle-size-reduction/feed 0 High-capacity ring-die pellet mill for animal feed production https://making.com/equipment/high-capacity-ring-die-pellet-mill-for-animal-feed-production https://making.com/equipment/high-capacity-ring-die-pellet-mill-for-animal-feed-production#respond Fri, 20 Sep 2024 10:31:51 +0000 https://making.com/equipment/high-capacity-ring-die-pellet-mill-for-animal-feed-production Optimize your high-capacity feed production with this pellet mill, designed to handle multiple feed formulations efficiently while maximizing energy transfer for reduced operational costs. Processes High-Volume Feed and Biomass Pellets The Pellet Mill 9950-14 from CPM is engineered for high-capacity applications across animal feed and biomass production. Featuring the largest ring-die design worldwide, it maximizes […]

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]]> Optimize your high-capacity feed production with this pellet mill, designed to handle multiple feed formulations efficiently while maximizing energy transfer for reduced operational costs.

Processes High-Volume Feed and Biomass Pellets

The Pellet Mill 9950-14 from CPM is engineered for high-capacity applications across animal feed and biomass production. Featuring the largest ring-die design worldwide, it maximizes throughput for products like poultry starter feed, wood pellets, and soybean meal. This model employs a positive direct gear drive for 98% efficient energy transfer and simplifies maintenance with metal-to-metal seals and a stand-alone oil lubrication system. Its robust 800 horsepower, 1200 RPM motor ensures reliable operation, while multi-positioning feeders aid seamless integration into existing production lines. Customizable options like Lineator remote roller adjustment and roll speed measurement further enhance its adaptability. Made from stainless steel, it is built to withstand the demanding conditions of industries such as ethanolic processing and pet food manufacturing, ensuring longevity with minimal downtime.

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]]> https://making.com/equipment/high-capacity-ring-die-pellet-mill-for-animal-feed-production/feed 0 Laboratory pellet press for testing and formulation https://making.com/equipment/laboratory-pellet-press-for-testing-and-formulation https://making.com/equipment/laboratory-pellet-press-for-testing-and-formulation#respond Fri, 20 Sep 2024 10:31:51 +0000 https://making.com/equipment/laboratory-pellet-press-for-testing-and-formulation Achieve precise pellet formulation and performance testing with versatile pellet pressing capability, ideal for exploring innovative feed compositions and optimizing pellet quality. Pelletizes and Tests Various Formulations The CL Series Laboratory Pellet Mills from CPM are ideal solutions for research laboratories and feed manufacturers looking to innovate in pellet production. The CL3 and CL5 models […]

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]]> Achieve precise pellet formulation and performance testing with versatile pellet pressing capability, ideal for exploring innovative feed compositions and optimizing pellet quality.

Pelletizes and Tests Various Formulations

The CL Series Laboratory Pellet Mills from CPM are ideal solutions for research laboratories and feed manufacturers looking to innovate in pellet production. The CL3 and CL5 models deliver precise and controlled pelletizing with a capacity of 30 to 200 pounds per hour, making them suitable for a range of applications from animal feed to biomass pellets. The CL3 features a vibratory feeder with variable speed control, while the CL5 includes a conditioner for steam or liquid addition, enhancing flexibility during testing phases. The equipment is engineered with a segmented die clamp for quick changes, a 3 HP motor for efficient operation, and metal-to-metal seals for durability. Integration is seamless in laboratory settings, while touchscreen controls and a single motor design contribute to operational efficiency. With these capabilities, the CL Series supports product innovation and refinement through easy customization and quick adaptability to changing formula requirements.

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]]> https://making.com/equipment/laboratory-pellet-press-for-testing-and-formulation/feed 0 Roller mills for high-demand crushing applications https://making.com/equipment/roller-mills-for-high-demand-crushing-applications https://making.com/equipment/roller-mills-for-high-demand-crushing-applications#respond Fri, 20 Sep 2024 10:31:51 +0000 https://making.com/equipment/roller-mills-for-high-demand-crushing-applications Optimize your production line with versatile roller mills designed to handle demanding crushing applications efficiently, delivering precisely controlled particle size reduction for consistent output quality. Crushes and Reduces Particle Size The Roskamp 1200 Series Roll Crushers are engineered for industrial applications requiring precise crushing and particle size reduction. With their unique bearing slides and multiple […]

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]]> Optimize your production line with versatile roller mills designed to handle demanding crushing applications efficiently, delivering precisely controlled particle size reduction for consistent output quality.

Crushes and Reduces Particle Size

The Roskamp 1200 Series Roll Crushers are engineered for industrial applications requiring precise crushing and particle size reduction. With their unique bearing slides and multiple roll configurations, these crushers provide consistent production quality. Ideal for industries such as oilseed processing and biomass, they effectively transform materials into cattle feed pellets, soybean oil, and wood pellets. Operating at a maximum of 225 horsepower, they ensure robust, high-speed performance in continuous, fully automated processes. Featuring self-aligning, double-row spherical roller bearings and options for chilled cast iron or alloy steel rolls, the machines are designed for durability and efficient material processing. Integration into production lines is seamless with optional full-width, heavy-duty magnets and remote roll adjustment. Maintenance is simplified through quick access to all components, allowing for minimal downtime. Customization options, such as single or triple pair roll models, enable tailoring to specific industrial needs.

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]]> https://making.com/equipment/roller-mills-for-high-demand-crushing-applications/feed 0 Efficient barley malt crushing with roller mills https://making.com/equipment/efficient-barley-malt-crushing-with-roller-mills https://making.com/equipment/efficient-barley-malt-crushing-with-roller-mills#respond Fri, 20 Sep 2024 10:31:51 +0000 https://making.com/equipment/efficient-barley-malt-crushing-with-roller-mills Achieve precise particle size control in your processing line with a robust roller mill, enhancing efficiency and product uniformity for diverse agricultural and industrial applications. Controls Particle Size and Grinds Materials The Roskamp Series 650 Roller Mill by CPM is engineered to deliver precise particle size control for a wide range of industries, including animal […]

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]]> Achieve precise particle size control in your processing line with a robust roller mill, enhancing efficiency and product uniformity for diverse agricultural and industrial applications.

Controls Particle Size and Grinds Materials

The Roskamp Series 650 Roller Mill by CPM is engineered to deliver precise particle size control for a wide range of industries, including animal feed production, oilseed processing, and ethanol manufacturing. This roller mill stands out for its single-point roll adjustment and heavy-duty relief springs, ensuring long-lasting operation and minimal maintenance. It employs V-belt drives for efficient and quiet performance, capable of processing materials into granules, powders, or solid forms with uniform consistency. Its applications span barley malt crushing, soybean meal production, and biomass processing, with throughput capacities adaptable to your facility’s needs, ranging from 5 to 25 horsepower. Designed for seamless integration, it features a large-capacity bridge-proof hopper with barnacle magnets and offers optional prehopper and agitator configurations. The mill is available with chilled cast iron rolls, and its robust construction supports continuous, high-speed operations with options for customization and technological upgrades to meet your specific processing requirements.

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]]> https://making.com/equipment/efficient-barley-malt-crushing-with-roller-mills/feed 0 Industrial roller mill for barley malt crushing https://making.com/equipment/industrial-roller-mill-for-barley-malt-crushing https://making.com/equipment/industrial-roller-mill-for-barley-malt-crushing#respond Fri, 20 Sep 2024 10:31:51 +0000 https://making.com/equipment/industrial-roller-mill-for-barley-malt-crushing Ensure precise barley malt crushing with minimized maintenance for enhanced brewing efficiency. Crushes and Grinds Materials for Consistent Particle Size The 900/999 Series Roller Mill from Roskamp is a versatile crushing system designed for efficient particle size reduction in both brewing and animal feed industries. This robust equipment features automated or manual roll gap adjustments […]

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]]> Ensure precise barley malt crushing with minimized maintenance for enhanced brewing efficiency.

Crushes and Grinds Materials for Consistent Particle Size

The 900/999 Series Roller Mill from Roskamp is a versatile crushing system designed for efficient particle size reduction in both brewing and animal feed industries. This robust equipment features automated or manual roll gap adjustments and feed gate control, ensuring flexible integration into your production process. With solid rolls and unique roll corrugation, it guarantees consistent grinding with minimal maintenance. Capable of handling an array of materials, including barley malt, animal feed, oilseeds, and biomass, the mill delivers uniform end-products like malted barley and various feed pellets. It operates continuously, supporting both manual and automated settings, while optional full-width magnets and stationary scalpers enhance material purity by eliminating foreign particles. The chilled cast iron rolls and heavy-duty bearings provide a durable construction that meets industry standards, and the roller mill is offered in different configurations to suit varied capacity requirements. This system supports seamless plant integration and offers customizable solutions, including multiple roll speed differential ratios, to optimize performance based on specific throughput demands.

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]]> https://making.com/equipment/industrial-roller-mill-for-barley-malt-crushing/feed 0 Loss-in-weight scale for micro ingredient batching https://making.com/equipment/loss-in-weight-scale-for-micro-ingredient-batching https://making.com/equipment/loss-in-weight-scale-for-micro-ingredient-batching#respond Fri, 20 Sep 2024 10:31:51 +0000 https://making.com/equipment/loss-in-weight-scale-for-micro-ingredient-batching Enhance precision in your production line with advanced micro ingredient batching, ensuring consistent quality and optimal inventory management for high-speed operations. Accurately Weighs and Monitors Batching Ingredients The Loss-in-Weight Scale from CPM accurately measures micro ingredients for batching systems, ensuring precise and efficient production. Designed for applications including animal feed, oilseed processing, and pet food, […]

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]]> Enhance precision in your production line with advanced micro ingredient batching, ensuring consistent quality and optimal inventory management for high-speed operations.

Accurately Weighs and Monitors Batching Ingredients

The Loss-in-Weight Scale from CPM accurately measures micro ingredients for batching systems, ensuring precise and efficient production. Designed for applications including animal feed, oilseed processing, and pet food, it supports batching operations with continuous inventory monitoring and high-speed weighing. Ideal for daily capacities under 500 pounds, it features a variable frequency drive (VFD) for enhanced control. The system accommodates 4 to 100 ingredients, with draw weights from 1 to 10 pounds and bin capacities of 6 cubic feet. Options like bin level sensors and integrated speed control optimize performance. The scale integrates smoothly into production lines, offering precise ingredient management and operational efficiency.

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]]> https://making.com/equipment/loss-in-weight-scale-for-micro-ingredient-batching/feed 0