Mixes, Granulates, and Coats Small-Scale Batches

The Lödige Laboratory Ploughshare Mixer, available in models L5, L10, L20, and L50, is designed to fulfill precise research and development tasks across a spectrum of industries, including pharmaceuticals, food, and cosmetics. This mixer operates on a mechanically generated fluid bed principle, utilizing specialized ploughshare shovels that ensure intensive mixing dynamics, perfectly adapting to bulk solids and pumpable products. Key capabilities include efficient granulation and uniform coating processes, facilitated by adjustable mixing speeds and the inclusion of ancillary choppers for enhanced particle dispersion.

Applications span from developing drywall compounds and epoxy resins to crafting organic mascara and lactose-free protein shakes. Its capacity varies with model size, accommodating batch operations that allow for rapid prototyping and testing. The mixer is engineered for seamless integration, utilizing PLC-based controls and offering customization in drum sizes and mixing elements, which cater to diverse formulation needs. Constructed with stainless steel and compliant with GAMP5, it also incorporates options for heating and dust-free feeding to optimize processing conditions. Cleaning is simplified with easy access to components, ensuring compliance with sanitary standards and minimal downtime.

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Mixes, Dryers, Coats, and Granulates Laboratory Samples

The L5, L10, L20, and L50 Ploughshare Mixers from Gebrüder Lödige Maschinenbau offer exceptional versatility for laboratory and product development applications. Utilizing a mechanically generated fluid bed, these mixers ensure thorough blending of powders, granules, and liquids, supporting processes like mixing, drying, and granulation. Suitable for industries from pharmaceuticals to food, the mixers are capable of generating homogeneous mixtures, making them ideal for creating products like tablet pre-mixes, mascara bases, and polymer granules.

Operating in batch mode, these units feature adjustable speed settings and optional choppers for enhanced mixing dynamics. Integration is seamless, thanks to manual control settings suited for research environments. With options for heating and cooling jackets and compliance with FDA materials standards, these mixers are designed for precise control over product quality. Each system supports CIP cleaning, facilitating easy maintenance and ensuring hygienic operation. For customized needs, the mixing tools and drum sizes are exchangeable, offering tailored solutions for specific process requirements.

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Mixes, Disperses, Emulsifies, and Homogenizes Samples

The MICROTRON® MB 950 S from Kinematica AG is a versatile laboratory mixer designed for precise sample preparation in pharmaceuticals, chemicals, cosmetics, and food industries. Featuring a gearless direct drive collector motor with a speed range from 1,000 to 14,000 rpm, this mixer accommodates various liquid and solid samples. Its tool-free operation and security system ensure easy handling and user safety. Capable of producing fine particle sizes and homogeneous samples, it’s ideal for emulsifying, dispersing, and mincing applications. The durable Swiss-engineered design includes integrated load, heat, and blockage protection, ensuring longevity. The mixer supports varying volumes with customizable attachments, offering flexibility for specific lab requirements.

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Mixes, Blends, and Densifies Powder Formulations

The Mini Cyclomix from Hosokawa Micron is a versatile high shear lab mixer designed for precise powder processing across pharmaceutical, cosmetic, and chemical industries. Utilizing a combined impact and shear mixing principle, the Mini Cyclomix handles a range of processes including blending, coating, and densification. With exchangeable product bowls of 0.1, 1, or 2 liters, it offers flexible batch processing. This mixer excels in creating uniform dispersions and managing particle size, making it ideal for applications like DPI formulations and cosmetic powders. Its design includes jacketed vessels for accurate temperature control and a central bottom discharge valve for complete, contamination-free discharge. Compliant with CIP/SIP for sterile applications, the Mini Cyclomix integrates smoothly into laboratory settings, supporting prototype development and small-scale production.

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Mixes and Blends Powders and Granules

The GMS Compact Laboratory Double Shaft Mixer from Gericke is designed for precise and efficient mixing in R&D and pilot scale operations. Featuring two horizontally arranged mixing tools, it creates a fluidized mixing zone, ensuring uniform blending of powders and granules. With a capacity ranging from 1 to 20 liters, it is ideal for developing recipes and scaling up production processes. The mixer is easy to clean, with interchangeable and sterilizable mixing chambers, reducing downtime and contamination risks. Operating at an optimal Froude number of 1.1, it maintains the integrity of high-value ingredients. Its compact, mobile design requires only an electrical supply, making it easy to deploy in various production environments. The GMS Compact supports a wide range of industries, including food, pharmaceutical, and chemical processing, offering versatility in product development and small-batch production.

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Mixes Powders, Granules, and Fibrous Products

The Laboratory High Speed Mixer SW 1/S from ERWEKA GmbH is designed for pharmaceutical, biotech, chemical, and food industries, offering reliable mixing solutions for powders, granules, and fibrous products. Operating on the plough-share principle, it ensures rapid and homogeneous blending, making it ideal for producing vitamin C tablets, protein powder blends, and herbal extract capsules. With a 5-liter mixing drum and a working capacity of up to 70%, it serves as a versatile bench-top solution for high-speed batch operations. All parts in contact with products are made of stainless steel, providing robust corrosion resistance and easy cleaning. The system is designed for laboratory environments, facilitating seamless batch processing and integration with existing R&D workflows. A safety switch ensures operational safety by switching off the drive unit when the drum cover is removed.

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Facilitates Hydrogenation for Diverse Chemical Processes

The EKATO Modular Hydrogenation Plant is designed to tackle complex hydrogenation challenges across pharmaceutical and chemical industries. What sets this system apart is its modular approach, allowing for versatile production configurations. Central to its design is the EKATO hydrogenation reactor, equipped with the combined gassing system for efficient gas-liquid reactions. Utilizing a two-zone dispersion for optimal mass transfer, this plant efficiently processes active pharmaceutical ingredients, sugar alcohols, and hydrogenated vegetable oils, among others.

With reactor volumes ranging from 50 to 6000 liters and design pressures up to 150 bar, the plant supports both batch and continuous operations. The plant features PLC automation for seamless production line integration and energy-saving technologies like self-aspirating gas turbines, which reduce operational costs. Fabricated with corrosion-resistant materials, these plants ensure long-term reliability and meet stringent regulatory standards, including GMP compliance. Cleanup and maintenance are streamlined through integrated CIP systems, providing quick cleaning turnaround and minimizing downtime.

Moreover, EKATO offers extensive customization options and engineering support, tailoring solutions to meet specific client requirements and ensuring optimal performance in diverse operational environments.

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Mixes and Dries Solids in Laboratory Settings

The SOLIDMIX Laboratory Vertical Mixer and Dryer from EKATO SYSTEMS is a comprehensive solution for mixing and drying small batches of solid materials in laboratory settings. Specifically designed for industries such as pharmaceuticals, chemicals, and biotechnologies, this equipment excels at handling free-flowing solids and pasty materials. Its key feature—an interchangeable impeller system—enables precise processing of diverse materials, from APIs to specialty chemical compounds. The jacketed vessel allows precise temperature control, offering heating, cooling, and vacuum drying functionalities for optimal product outcomes. It supports automated operations with an integrated PLC control and touch-screen interface, allowing seamless integration into your existing lab processes. Constructed from stainless steel, the SOLIDMIX ensures durability and resistance against corrosive materials, meeting GMP standards for safety. Additionally, its user-friendly design with an inspection glass and automated lid lifting simplifies cleaning and maintenance, making it an efficient choice for R&D departments aiming to scale up their processes.

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Facilitates Gas-Liquid Reaction Development

The Laboratory Plant ELA 5 from EKATO is a versatile and portable reactor unit designed for efficient gas-liquid reaction development, adaptable for use in both EX-proof areas and standard laboratory settings. It features a specialized agitation system, including the EKATO Combined Gassing System with PHASEJET and GASJET impellers, ensuring minimized mixing times and maximized mass transfer. Ideal for applications such as hydrogenation, carboxylation, and oxidation, it’s perfect for producing hydrogen peroxide, ibuprofen, and biodiesel.

Operating between 25 and 250°C and up to 81 bar, with a working volume of 3 liters and a gas feed capacity of up to 1.6 m³/h, the ELA 5 is well-suited for batch and semi-batch processes in R&D environments. The reactor’s modular design allows for integration into existing systems with adaptable baffle configurations and removable inner cooling coils. Its energy-efficient operation benefits from precision-controlled parameters, while compatibility with low-viscosity fluids ensures broad applicability.

This system is built for seamless scale-up and data analysis with EKATO’s process guarantees and monitoring capabilities, including gas feed rate, pressure, and temperature tracking. Engineers have the option for material customization to ensure chemical resistance and compliance with industry standards, supported by EKATO’s engineering and start-up services. The ELA 5 is an indispensable tool for chemical producers and biotechnology firms seeking reliable, efficient process development.

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Mixes and Homogenizes Cosmetic and Pharmaceutical Products

The UNIMIX LM and SRT series from EKATO provide tailored solutions for R&D in the cosmetic and pharmaceutical sectors, designed specifically for lab and pilot plant settings. These vacuum processing mixers stand out for their dual functionality in mixing and homogenization, utilizing an integrated homogenizer that doubles as a cleaning pump. This efficient system facilitates the development of products such as creams, lotions, and gels by allowing easy scale-up from small batches. Available in various capacities ranging from 3 to 70 liters, the equipment is designed for flexibility, enabling precise control over speed, temperature, and pressure. Constructed with high-grade stainless steel, the units ensure robust corrosion resistance and longevity. They’re compliant with GMP standards, ensuring safety and quality in pharmaceutical applications. Designed for easy integration within existing process lines, the mixers feature PLC control for seamless operation. Additionally, the equipment is available for rental and testing at EKATO’s facility in Schopfheim, Germany, offering a reliable scale-up pathway for developing new formulations.

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