Meters and Blends Candy Ingredients Precisely

CHOCOTECH’s AUTOGRAV® and ECOGRAV® systems offer confectionery manufacturers precise metering and blending solutions for a wide variety of products, such as gummies, hard candies, and chocolates. These systems utilize both gravimetric and volumetric processes, ensuring flexibility and accuracy. The equipment supports continuous, high-speed production, making it ideal for large-scale confectionery operations. With a focus on energy efficiency, these systems integrate seamlessly into existing production lines, leveraging PLC controls for enhanced automation and remote monitoring. Built from durable materials, they ensure longevity and minimal maintenance, while complying with food industry standards. Customization options and engineering support further tailor the system to specific manufacturing needs.

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Accurately Weighs and Mixes Confectionery Ingredients

The AUTOGRAV® system from CHOCOTECH GmbH is a versatile batch weighing and mixing solution designed for the confectionery industry. This system excels in precise metering and mixing of raw ingredients, crucial for producing high-quality sweets like caramels, nougat, and chocolate bars. Its multi-stage process begins with accurate weighing, using several configurations tailored to different production needs, such as cold mix slurries or steam-jacketed solutions for dissolving sugar crystals.

The system’s design incorporates options like a high shear mixer for enhanced emulsification and homogenization, particularly beneficial when working with milk and fat in caramel production. Integration into automated production lines is seamless, supported by robust PLC controls for optimal operation. The AUTOGRAV® is available in various sizes, accommodating batch sizes from 150 liters to 750 liters, making it suitable for diverse production scales.

Engineered for efficiency, it minimizes energy consumption with steam jacketed options, ensuring uniform temperatures and preventing ingredient adhesion to vessel walls. The construction materials are selected for their durability and corrosion resistance, meeting the stringent standards of food and confectionery manufacturing. Customization is available to match specific processing requirements, supported by CHOCOTECH’s engineering expertise.

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Meters and Mixes Ingredients for Candy Production

The ECOGRAV® series by CHOCOTECH is a versatile batch weighing and dissolving system tailored for the confectionery industry. It employs a continuous pressure dissolver that effectively utilizes the moisture in glucose, cutting down steam consumption by over 50% for hard candies and 70% for fondant and chewy candies. Available in models ranging from Type 1.100 to Type 4.400, it supports throughputs from 1,100 to 4,400 kg/h at 90% dry substance, aligning with various production needs. Designed for seamless integration into existing lines, it is PLC-controlled for precision and reduced operational costs. Constructed with high-grade materials, it ensures durability and ease of cleaning. Whether you’re producing caramels, nougats, or laminated pastry, ECOGRAV® enhances your efficiency while supporting diverse confectionery applications.

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Cools Confectionery Products Precisely

The SUCROSTAR® from CHOCOTECH GmbH is a specialized static cooler, essential for confectionery manufacturers focusing on jelly, foam, and caramel products. With its hygienic design suited for CIP (Clean-In-Place) applications, the SUCROSTAR® facilitates a gentle cooling process, maintaining product integrity without spoilage. Its static operation is ideal for products such as caramel chews and marshmallows, ensuring precise temperature management essential for delicate confectionery textures. The SUCROSTAR® integrates smoothly into your production line, offering user-friendly controls for seamless operation. Designed for efficiency, it supports the preservation of both solid and foam products, enhancing your production capabilities while maintaining quality and consistency.

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Crystallizes and Aerates Confectionery Products

The CHEWMASTER® from CHOCOTECH GmbH is a cutting-edge crystallization and aeration system designed for the confectionery industry, specializing in producing chewy nougat, fruit chews, hard toffees, and more. This equipment integrates continuous processing, where a cooked sugar solution is pumped to a tempering screw, facilitating crystallization through controlled supersaturation and mechanical shearing. The TORNADO® module enhances this process by applying intense shear forces to the mass, promoting further crystallization and optionally aerating the mixture for products like aerated chewy candies.

This system caters to high-speed operations, ensuring consistent texture and quality across various confectionery products. With seamless PLC integration and automation, the CHEWMASTER® allows precise control and monitoring, reducing energy consumption and improving overall efficiency. Its stainless steel construction offers durability and resistance to common confectionery processing challenges.

The CHEWMASTER® is engineered for easy integration into existing production lines, offering customizable features to meet specific manufacturing requirements. It supports confectionery manufacturers by ensuring reliable performance and consistent product quality, backed by CHOCOTECH’s extensive engineering support.

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Aerates Confectionery Masses Efficiently

The PRINCESS® TURBOWHIP by CHOCOTECH GmbH is a versatile solution for confectionery manufacturers requiring precise aeration processes in candy production. This wheel-in wheel-out machine is designed to integrate seamlessly into your lab or processing line, utilizing a whipping basket to achieve consistent texture in nougat, marshmallow, and more. Ideal for producing nougat bars, caramel chews, and other aerated treats, this equipment ensures high-quality aeration through a controlled process. It supports various confectionery applications, increasing production efficiency and product consistency. The TURBOWHIP operates at high speeds to maintain optimal throughput, making it an asset for growing production demands. With its robust design, the machine minimizes manual intervention and maintenance while optimizing energy usage for cost-effective operation.

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Mixes and Meters Ingredients for Confectionery Production

CHOCOTECH’s CFA Mixing and Metering Systems are engineered to elevate confectionery production by integrating precise ingredient distribution with high operational efficiency. These systems excel in mixing and metering various ingredients—such as colors, flavors, and vitamins—into cooked base masses, ideal for sweets like jellies, gummies, and chocolates. The modular design allows for seamless operation with continuous dynamic or static mixers, catering to both gravimetric and volumetric processes for numerous candy types. With handling capacities suitable for high-speed continuous operations, the CFA systems are designed to reduce downtime and energy consumption. Their stainless steel construction ensures durability and compatibility with food-grade standards, while their PLC-controlled automation promotes easy integration into existing production lines. Additionally, these systems offer customizable configurations to meet specific production needs, backed by comprehensive engineering support from CHOCOTECH.

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Continuously Caramelizes and Cooks Sugar Masses

The CARAFLEX® system from CHOCOTECH GmbH is engineered for seamless integration into confectionery production lines, offering continuous caramelization of sugar masses with enhanced efficiency. Its unique design features a hermetically sealed, jacketed vessel to ensure precise temperature control, preventing burn-on and providing adjustable caramel coloration from milky to dark brown. This makes it ideal for producing diverse end products such as milk caramel, toffee candies, and fudge.

The system is equipped with a frequency-controlled agitator and scrapers, significantly reducing the risk of burning and ensuring even caramelization. Its high-pressure dynamic spray unit facilitates effective CIP (Clean-In-Place) operations, ensuring maintenance is both swift and thorough, minimizing downtime and potential contamination. With integration capabilities across various confectionery processing steps—from weighing and dissolving to vacuuming and crystallization—the CARAFLEX® system excels in continuous, high-speed operations.

Built for robust performance in demanding environments, the system supports both liquid and solid product types, handling varying textures with ease. It offers customization options to fit specific production requirements and complies with food safety and hygiene standards, making it an indispensable asset for food, confectionery, and caramel production industries, aiming to enhance their processing capabilities efficiently.

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Processes Butter Toffee and Nut Confections

The ROTORSTAR from CHOCOTECH GmbH is engineered for continuous processing of butter toffee and nut-infused confections, utilizing a precise cooking and caramelization method. This system specializes in integrating sugar, butter, and glucose with up to 15% volume of chopped or ground nuts, allowing pieces up to 5 mm. Larger nuts can be incorporated post-cooking using the integrated SOLLICH SMC mixer. Capable of handling significant throughput for confectionery manufacturing, this equipment efficiently manages operations from weighing to tempering. ROTORSTAR’s design ensures efficient energy use and maintains product quality through controlled processing conditions. Its stainless-steel construction offers robust corrosion resistance, while CIP systems facilitate easy cleaning and maintenance. The system’s full integration with existing production lines optimizes both upstream and downstream processes for seamless automation and increased productivity, ideal for food and confectionery industries.

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Preserves and Stabilizes Sensitive Pharmaceutical Products

Truking Technology’s Industrial Freeze Dryer is engineered for pharmaceutical and biotech industries, offering a robust solution for moisture removal in sensitive formulations. It operates on a sublimation principle, ensuring reliable preservation of vaccines, antibiotics, and nutraceuticals. With a high-capacity throughput, it streamlines production lines by optimizing energy use through variable-speed motor control, reducing consumption by up to 30%. The system is fully automated with PLC integration, allowing for seamless operation and remote diagnostics. Built with corrosion-resistant stainless steel, it complies with GMP and FDA standards, featuring built-in CIP systems for efficient, contamination-free cleaning. Comprehensive customization options are available, supported by Truking’s expert engineering team for tailored production needs.

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