Forms and Fills Liquid Doypack Pouches

The LUX DD 235-100/8 from IMA Group is a high-speed Doypack machine designed for the efficient production of liquid-filled pouches. Employing a unique dual motion system, it combines intermittent motion for precise pouch forming and spout application with continuous motion for extended filling times, improving throughput. Applications include personal care products such as liquid soaps and shampoos, as well as home care products like liquid detergents and fabric softeners. With a processing capacity of up to 100 pouches per minute for 500 ml volumes, this equipment suits high-demand production lines.

Automated with PLC controls, it integrates seamlessly into existing production environments, ensuring high efficiencies with energy savings via servo-controlled operations. The LUX DD 235-100/8 handles various pouch dimensions and integrates spout pre-heating and sealing stations, enhancing reliability and maintaining precise film tension with integrated sensors. This machine supports sustainable materials like paper-based or recyclable mono-material films, aligning with environmental goals. It requires minimal maintenance and offers easy cleaning features to reduce downtime in continuous operations.

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Produces and Assembles Sandwich Biscuits and Crackers

The SAMA 4 from IMA Group is an advanced sandwiching machine engineered for high-speed production of cream-filled biscuits and crackers. Utilizing integrated servo-driven wire cut technology, it ensures precise cream dosing for consistent product quality. Capable of handling up to 3,000 units per minute with its four-lane operation, the SAMA 4 easily adapts to large production capacities while maintaining efficiency. It seamlessly integrates with existing production lines through its range of collection systems, including rows multipliers, rotary and penny stackers, and exit conveyor belts. The machine’s automation and continuous operation make it ideal for food manufacturers seeking to enhance throughput and maintain high standards in their packaging and processing operations. Its robust design supports easy cleaning and maintenance, contributing to reduced downtime and increased productivity.

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Packages Triangular Cheese Portions Efficiently

The SF1, SF100, and SF3 from IMA Group are high-speed automatic cartoning machines specifically designed for packaging triangular portions of processed cheese. These machines stand out by seamlessly integrating into existing food production lines, handling between 30 and 75 boxes per minute based on model choice. Their robust design ensures precise packaging, sorting triangular wedges into round boxes with up to four layers per bundle, optimizing throughput for dairy operations. The equipment is capable of using sustainable and recyclable packaging materials, incorporating energy-saving motorization and optional vacuum pumps to minimize compressed air consumption. It supports efficient setup and integration, featuring user-friendly automation controls for real-time monitoring and adjustment. With a focus on reducing power waste by reutilizing kinetic energy, these machines help lower operational costs. Durable construction and efficient operation make the SF series ideal for cheese manufacturers seeking reliable and sustainable packaging solutions.

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Doses and Wraps Pasty Products Efficiently

The MULTIPACK 8600 from IMA Group is a high-speed dosing and wrapping machine specifically designed for precision and efficiency in the food and dairy sectors. This innovative equipment excels in handling applications such as butter, margarine, edible fats, and fresh cheese, making it ideal for producers seeking to enhance their production capabilities.

Using an advanced double-cell design, the MULTIPACK 8600 achieves up to 300 packets per minute, with a dosing range between 50 and 180 grams. It integrates seamlessly into your existing production line, featuring servo-driven operations for optimal control and precision. Expect outstanding accuracy due to a constant dosing system, maintaining an impressive filling precision of s=0.3 g for quantities under 180 g.

The machine supports sustainable operations with motors optimized for energy efficiency, cutting power usage between 10 to 30%. It also minimizes product waste by offering superior filling accuracy and the use of parchment or other paper-based materials further enhances its eco-friendliness.

Additionally, the MULTIPACK 8600 pairs perfectly with the CARTOMAT 8562/8563 for end-of-line cartoning processes, accommodating various configurations to meet your packaging needs. Engineered from corrosion-resistant materials, it ensures durability and long-term reliability, while PLC control with a touch screen interface facilitates efficient operation and monitoring. Options for CIP cleaning, date coding, and remote access control further bolster its versatility, making it a comprehensive solution for your dosing and wrapping requirements.

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Forms, Fills, and Seals Portion Packs

The P300 from IMA Group is a compact, modular form fill seal machine specifically designed for portioning liquid products like sauces, dressings, and dairy items. Its standout feature is the minimal footprint and modular design, allowing seamless integration into existing production lines for food and dairy applications. With a throughput of 22,000 to 54,000 portion packs per hour, it efficiently processes a variety of cup shapes and sizes. The P300’s sophisticated servo motor control system ensures precise product cut-off and minimal downtime while maintaining high hygiene standards through automatic SIP/CIP systems. It supports clean, ultra-clean, and aseptic processing in compliance with FDA and other international standards. Built for easy maintenance with low operational costs, the machine also offers customizable options such as hot fill accessories and multiple web handling configurations.

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Forms, Fills, and Seals Portion Cups

The P500 from IMA Group is a high-performance form, fill, and seal machine engineered for continuous processing of portion cups across diverse food and dairy applications. Its multi-stage thermoforming and sealing process ensures precise product size and shape, optimizing material use and minimizing waste. Ideal for liquid and semi-liquid products such as soft cheeses, sauces, and jams, the P500 efficiently handles a throughput of up to 129,600 portion cups per hour. Featuring clean, ultra-clean, and aseptic operation standards, this machine integrates seamlessly into packaging lines, offering options for different hygiene classes and servo-driven automation for precision control. With the capability to handle packaging materials like PS, PET, and PP, the P500 is available with configuration options like low-waste punch units and CIP systems to ensure easy maintenance and minimal downtime.

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Packs and Seals Diverse Solid Products Efficiently

The PANDA BS RS from IMA Group is a versatile flowpack machine designed for high-speed operations across industries like food, dairy, and pharmaceuticals. This machine specializes in packing a variety of solid products, such as candy bars, chocolate truffles, and blister-packed pills, ensuring secure and attractive packaging. Its rotating sealing jaws enable speeds of up to 300 packs per minute, with options for single or double jaws to accommodate different packaging materials, including heat-shrinkable films. With customizable solutions and a wash-down version available, it seamlessly integrates into your production line. Constructed with food-grade materials, it is easy to sanitize, supporting hygiene and efficiency. The PANDA BS RS offers up to 750mm product width capacity, ensuring flexible application across various product types.

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Fills and Seals Dairy and Food Containers

The R-LINE from IMA Group is a rotary filling and sealing machine designed for high-speed, automated packaging of food and dairy products. This machine stands out due to its hygienic wash-down design, accommodating a variety of pre-formed cups, tubs, and bottles, ranging from small yogurt cups to large margarine sticks. It operates with high flexibility, seamlessly integrating into existing production lines with its modular design. Capable of processing up to 36,000 units per hour, the R-LINE handles both liquid and high-viscous products with or without particulates.

Its future-proof construction allows it to transition between different container sizes and materials, including recyclable and mono-material options, aligning with sustainability goals. Automation is enhanced through PLC control, supporting both “clean” and “aseptic ready” operations. The ergonomic design facilitates maintenance, while the absence of a table plate enhances sanitation. With configurations available for various industry needs, the R-LINE is ideal for dairy producers, food manufacturers, and beverage companies seeking efficient and reliable packaging solutions.

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Forms, Fills, and Seals Stick Packs

The S600 from IMA Group’s Hassia line is an engineered-to-order stick pack form fill and seal machine designed for high-speed, precise packaging solutions. It efficiently processes up to 43,200 stick packs per hour, catering to a range of liquid and pasty products, including ketchup, mustard, salad dressing, and liquid soap. The equipment utilizes a continuous operation system with servo motor control for consistent quality and high throughput. It supports various packaging needs with options for 3-sided, overlap, and fin seals, all controlled by a technologically advanced Allen Bradley system. Built to ensure optimum hygiene standards, the S600 is particularly tailored for food, beverage, and personal care industries. The machine’s design allows for extensive customization, accommodating material widths up to 700 mm, and offers seamless integration into existing production lines with optional conveyor and end-of-line equipment. Available with materials like PET/PETmet/PE, it provides robust heat sealing capabilities while maintaining high filling accuracy to enhance packaging efficiency and product protection.

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Forms and Seals Stand-Up Pouches

The Kompakta from IMA Group is a linear pouch-making machine designed to create stand-up pouches from pre-printed reels, offering manufacturers significant flexibility in shape and size customization. This machine unwinds, punches, cuts, and seals materials to produce pouches efficiently, making it ideal for industries such as food, dairy, and personal care. With a nominal production speed of 400 pouches per minute, it ensures high-speed operation through its seamless reel replacement and automatic splicing rejection. The Kompakta supports pouch sizes ranging from 100 to 200 mm in height and 70 to 150 mm in width, utilizing materials like Triplex and Quadruplex. Its integration capabilities include an end-of-line packer for sorting and boxing, while the straightforward size changeover feature minimizes downtime, promoting production line versatility. Total installed power is 25 kW, and the machine is robust with a weight of 2,000 kg. Kompakta facilitates energy-efficient operations with emphasis on fast and adaptable production changeovers, meeting diverse packaging needs.

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