Forms and Portions Plant-Based and Convenience Foods

The RevoPortioner from Marel is a low-pressure forming machine designed for plant-based and convenience food processors seeking uniformity in product shape and weight. It employs interchangeable Helix Drum technology to efficiently create various 2D and 3D shapes, such as soy-based burgers and vegan tenders, while minimizing raw material waste to a remarkable 0.3%. Available in models with belt widths up to 1,000 mm, it processes up to 8,000 kg of material per hour, meeting the demands of high-speed production environments. The RevoPortioner operates continuously and integrates seamlessly into production lines with its innovative air release system, which enhances downstream processes like coating and cooking. The Helix Drum technology allows for consistent filling pressure, increasing capacity and product quality. Energy-efficient drum cleaning and V-Pump options further optimize performance, while the Innova Food Processing Software offers real-time production insights and full traceability. With compliance to stringent hygiene standards, the RevoPortioner is engineered to deliver high-quality, reliable performance tailored to your operational needs.

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Processes and Refines Potato-Based Products

Kiremko’s Potato Chip Processing Line is tailored for snack manufacturers and food production companies aiming for seamless integration into existing facilities. This system stands out with its capacity to handle multiple potato snack varieties, including chips and fries, at up to 70 tons per hour. The equipment line encompasses cyclone destoners and drum washers for optimal pre-cleaning, abrasive peelers for precision peeling, and innovative cutting tools like the FAM Centris™ slicer for uniform chip production.

The Hi-Flow blancher and advanced frying systems improve the quality and consistency of the end products by accurately controlling blanching times and maintaining optimal frying temperatures. Kiremko’s fryers feature an insulated hood to minimize energy loss, and a controlled oil supply system ensures to prevent over-oxidation.

Automation is a key feature, with PLC-control and remote monitoring enabling streamlined operations, while the WeighGuard system ensures precise flavor dosing for consistent output. The equipment is constructed from robust materials offering excellent resistance to wear, ensuring longevity and minimal maintenance. Furthermore, the system supports CIP (Clean-In-Place) for efficient cleaning, minimizing downtime and contamination risks. With Kiremko’s customization options, processing lines can be tailored to meet specific production needs, backed by engineering support for optimal deployment.

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Processes Potatoes into Flakes and Snacks

The Flake Line from Kiremko is a comprehensive potato processing system designed to transform raw potatoes into a variety of end-products, including potato flakes, instant mashed potatoes, and pellet snacks. Utilizing an integrated series of robust equipment such as cyclone destoners, drum washers, and steam peelers, this line ensures optimal cleanliness and peeling precision.

Its multi-stage process includes precise weighing and dosing systems that manage the flow of ingredients with high accuracy, while cutting and sizing machines like the Idaho Steel slicer optimize the blanching efficiency. The line’s screw type blanchers and coolers regulate product temperature, essential for consistent quality and ease of rehydration.

Capable of processing up to 70 tons per hour, the Flake Line is PLC-controlled, allowing for seamless integration into existing production environments. Its energy-efficient operation and durable stainless steel construction ensure longevity and reduced operational costs. The system accommodates customization to meet specific production needs, supported by Kiremko’s engineering expertise. Additionally, its design emphasizes quick maintenance and cleaning, enhancing uptime and production line efficiency.

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Processes Potatoes into Formed Mash Products

The Formed Mash Line from Kiremko is engineered to seamlessly convert raw potatoes into a variety of formed mash products such as croquettes and rösti rounds. Utilizing an integrated multi-stage system, the process begins with pre-cleaning using cyclone destoners and drum washers, moving through precision steam peeling and cutting using the STRATA Invicta and FAM Tridis™ 240P for optimal size and shape. Following peeling, screw type blanchers and coolers ensure even temperature control for starch retrogradation. High-volume steam cookers efficiently boil the potatoes, which are then mashed and separated by the Hoegger separator to remove any impurities or color defects.

Suitable for potato processing and snack production, the line integrates fully automated operations managed by PLC controls, optimizing throughput up to 70 tons per hour with minimal operator intervention. The EcoMiser™ fryer reduces oil usage and improves energy efficiency, while CIP systems make maintenance straightforward and contamination-free. Kiremko’s equipment is crafted from durable materials like stainless steel with wear-resistant coatings, ensuring longevity in challenging production environments. Customization options are available to align with specific production needs, supported by Kiremko’s engineering expertise.

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Processes and Prepares Potatoes for Snack Production

The STRATA Invicta from Kiremko is an engineered-to-order potato processing line designed to efficiently transform raw potatoes into French fries, coated snacks, and potato flakes. This equipment specializes in seamless integration into high-speed, automated production environments, utilizing a multi-stage process that includes pre-cleaning, peeling, and precision cutting. With a throughput capacity up to 70 tons per hour, it supports continuous operations for food processing companies and snack producers. It features PLC-controlled automation for easy integration into existing systems, along with remote monitoring for enhanced operational oversight. Constructed from high-grade stainless steel, it offers excellent durability and corrosion resistance, crucial for maintaining sanitation and longevity. The energy-efficient design incorporates a variable-speed motor, reducing energy consumption by up to 30%. Available options for customization ensure that each machine meets specific processing requirements, supported by Kiremko’s expert engineering assistance. CIP systems enable quick and effective cleaning, minimizing downtime and guaranteeing product quality.

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Processes Potatoes into Diverse Forms and Products

The Hash Brown Line from Kiremko offers a fully integrated solution for transforming raw potatoes into a wide range of products such as hash browns, fries, and snacks. Featuring a combination of cyclone destoners, drum washers, and steam peelers, this line ensures optimal pre-cleaning and peeling. Cutting edge technologies like the QuadraFlow cutting systems and optical peel analyzers ensure precision in sizing and peeling, while the Nex-Gem+ forming machine allows rapid configuration changes for product variety.

Processing capabilities reach up to 70 tons per hour, supported by a robust PLC-controlled system for seamless integration and operation. This line is designed for efficiency with reduced water and energy consumption, employing heat recovery systems and eco-friendly oil filters that cut oil use by 30%. Constructed with high-grade stainless steel, the equipment guarantees durability and corrosion resistance, meeting stringent food safety standards. Easy maintenance is facilitated by features like CIP (Clean-In-Place) systems, ensuring hygiene and minimizing downtime. Kiremko also offers customization options and comprehensive engineering support to tailor the production line to your specific processing needs.

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Removes Stones and Clods from Potatoes

The Cyclone Destoner from Kiremko is engineered to elevate the pre-processing stage for potato product manufacturers, tackling the challenge of stone and clod removal with precision and efficiency. Utilizing centrifugal force, the Cyclone Destoner accurately separates heavy debris from potatoes in a continuous, high-speed operation, ensuring a clean input for downstream processing. Ideal for applications such as French fries, pellet snacks, and hash browns, it supports the production of high-quality end-products like crinkle-cut fries and kettle-cooked chips.

With the capacity to handle large volumes of potatoes efficiently, this equipment seamlessly integrates into existing production lines, enhancing cleaning and purification processes. Manufactured with durable stainless steel and protective polyurethane wear shields, the Cyclone Destoner is designed for longevity and resistance to abrasive materials. The unit’s PLC-controlled system facilitates easy operation and integration with other equipment, while also reducing energy consumption by optimizing flow rates. Kiremko provides engineering support for customization, ensuring compatibility with your specific plant requirements.

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Removes Soil and Debris from Potatoes

The Drum Washer from Kiremko enhances your potato processing line by effectively eliminating soil, clay, and sand through mutual friction within its drum design. This equipment suits applications across food processing industries, producing pre-peeled potatoes, frozen fries, and more. Designed for continuous high-speed operation, it optimizes water usage while minimizing product damage.

With its direct drive mechanism, the Drum Washer ensures reliability and longevity. Its smooth surface diminishes wear and tear, safeguarding the integrity of delicate end-products like potato chips and hash browns. Available for integration with Dry Brush Machines and Cyclone Destoners, it provides a seamless transition between pre-processing and cleaning phases.

The Washer’s efficiency is magnified by its adaptability to different processing environments, making it a preferred choice for large-scale snack manufacturing. Customization options, including configurations for varying product types, are available, catering to specific production needs.

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Removes Residual Potato Skins Efficiently

The Dry Brush Machine from Kiremko offers an effective solution for potato processing companies by removing residual potato skins after steam peeling. Featuring long-lasting dynamically balanced brushes, it ensures thorough cleaning, thus enhancing the quality of the final product. Designed for continuous operation, it seamlessly integrates into pre-processing stages, handling products like French fries, potato chips, and hash browns. The simplicity of its operation minimizes manual intervention, while its robust construction guarantees durability in demanding environments. This machine effectively meets the needs of food processing plants aiming for high throughput and consistent product standardization.

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Processes and Cleans Root Vegetables and Tubers

The Drum Washing Machine L3 and L3P by Boema S.p.A. are engineered to enhance the cleanliness of tubers and roots in food processing. Featuring stainless steel construction, the L3 “light” model efficiently washes and rubs dirt-laden vegetables, while the L3P “heavy” variant is adept at thorough desoiling. Ideal for industries producing potato chips, French fries, and other root-based products, these machines handle both continuous and manual operations, supporting diverse processing needs. The rotating drum mechanism ensures consistent frictional washing, preserving product integrity. Integrated with existing cleaning and processing lines, they offer configurable options to meet specific production capacities, ensuring seamless workflow integration. Constructed for durability and ease of maintenance, these units promise longevity and reliable performance in demanding agricultural settings.

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