Cyclone destoner for removing stones and clods

Ensure optimal pre-cleaning by removing stones and clods from potatoes efficiently, safeguarding your production line from potential damage and maintaining high processing quality.

Removes Stones and Clods from Potatoes

The Cyclone Destoner from Kiremko is engineered to elevate the pre-processing stage for potato product manufacturers, tackling the challenge of stone and clod removal with precision and efficiency. Utilizing centrifugal force, the Cyclone Destoner accurately separates heavy debris from potatoes in a continuous, high-speed operation, ensuring a clean input for downstream processing. Ideal for applications such as French fries, pellet snacks, and hash browns, it supports the production of high-quality end-products like crinkle-cut fries and kettle-cooked chips.

With the capacity to handle large volumes of potatoes efficiently, this equipment seamlessly integrates into existing production lines, enhancing cleaning and purification processes. Manufactured with durable stainless steel and protective polyurethane wear shields, the Cyclone Destoner is designed for longevity and resistance to abrasive materials. The unit’s PLC-controlled system facilitates easy operation and integration with other equipment, while also reducing energy consumption by optimizing flow rates. Kiremko provides engineering support for customization, ensuring compatibility with your specific plant requirements.

Benefits

  • Protects downstream equipment by effectively removing stones and clods.
  • Enhances product quality through precise debris separation.
  • Increases processing efficiency with continuous high-speed operation.
  • Reduces maintenance needs with durable construction materials.
  • Integrates smoothly into existing production lines, optimizing workflow.

General


Applications
Hash browns,Potatoes,Pellet snacks,Potato chips,Formed mash,Flakes,French fries
End products
Seasoned french fries,Kettle-cooked chips,Crinkle-cut fries,Formed potato snacks,Potato patties,Instant mashed potatoes,Potato wedges,Dehydrated potato flakes
Steps before
Pre-cleaning,Drum Washing,Soil Removal,Clay Removal,Sand Removal
Steps after
Dry Brushing,Peel Removal,Potato Processing
Input ingredients
stones,clay shells,heavy parts,small stones,gravel,soil,clay,sand,potatoes
Output ingredients
clean potatoes,removed stones,removed clay,removed gravel
Market info
Kiremko is known for manufacturing industrial equipment for the potato processing industry, specializing in engineered-to-order solutions, with a strong reputation for innovation, quality, and reliability in turnkey processing lines and individual machines.

Technical Specifications


Material
Stainless steel
Pump Type
Stainless steel
Wear Shield Thickness
5-mm thick polyurethane
Accuracy
Accurate removal of small stones and gravel
Heavy Part Removal
Removes stones and clods
Function
Pre-cleaning
Optimal Result Determinants
Gradients and flow rates

Operating Characteristics


Working mechanism
Cyclone separation
Integrated steps
Gravity and flow rate control
Batch vs. continuous operation
Continuous
Material removal accuracy
Small stones and clods
Automation level
Manual / Automated settings

Material Compatibility


Abrasion resistance
Stainless steel with polyurethane shield
Cleanability
Compatible with water and standard cleaning agents
Corrosive resistance (e.g. acids)
Stainless steel

Physical Characteristics


Material
Stainless steel with polyurethane shield
Wear shield thickness
5 mm
Pump type
Stainless steel pump
Flow rate control
Gradient and flow rates adjusted

Custom Options


Material
Stainless steel
Pump Type
Reliable stainless steel pump
Wear Shield
5-mm thick polyurethane