Mixes and Kneads Diverse Dough for Bakery Products

The KleanVue Open Frame Mixer from Peerless Food Equipment offers a robust solution for food and bakery production lines. Engineered with a versatile open frame design, it excels in mixing and kneading a wide range of doughs, from sourdough bread to fudgy brownie batter. This mixer ensures consistent dough development through efficient energy transfer, facilitated by customizable agitator options including Triple Roller Bar and High Shear configurations. Constructed from durable 304 stainless steel, it meets stringent sanitation standards, featuring a non-directional finish and FDA-approved seals to prevent leaks and maintain product safety. The KleanVue integrates seamlessly into both batch and continuous operations with its high-efficiency, IEEE premium duty, IP65 motor, and direct drive system, eliminating the need for belts and chains. Its intuitive Custom Mixer Cycle System (CMCS) allows for easy creation and storage of mix cycles, while the hydraulic bowl tilt aids in efficient product handling. Certified by ANSI/ASB/Z50.2/BISSC & CE, it is designed for minimal maintenance with zero-maintenance trunnion bearings and toolless disassembly for cleaning. Customizable options include manual or automatic trough hooks, advanced refrigeration systems, and enhanced electrical controls to suit diverse operational needs.

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Processes Dough and Batter for Bakery Production

The Pioneer Medium Duty Triple Roller Bar Mixer from Peerless Food Equipment stands out with its robust construction and adaptability in bakery production. Engineered for medium-duty operations, it utilizes a triple roller bar mechanism to ensure thorough dough kneading, enhancing dough development for consistent bakery items like bread, pizza, and energy bars. With food-grade 304 stainless steel construction, the mixer offers excellent durability and easy maintenance. It accommodates batch processes with a hydraulic tilt feature for efficient handling and safety. Certified with ANSI/ASB/Z50.2/BISSC & CE standards, it ensures compliance with sanitation and safety regulations, making it ideal for bakeries and snack production facilities. Optional customization includes features like a stainless steel bowl jacket for temperature control, enhancing versatility and performance in varying processing conditions.

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Mixes and Processes Bakery Doughs Efficiently

The Triple Roller Bar Mixers from Shaffer Mixers & Bakery Equipment are engineered to meet the rigorous demands of industrial bakery operations. These mixers feature a unique triple roller bar design that ensures thorough and consistent dough mixing, crucial for producing a wide variety of bakery products, including breads, bagels, and pastries. With batch capacities ranging from 600 to over 1,600 lbs, they cater to both mid-sized and large-scale facilities. Designed with a touch-screen operator interface, the mixers offer seamless integration into existing production lines, with PLC controls for precision and ease of use. The enclosed or open frame options provide flexibility for different sanitary requirements, while the VerTech refrigeration jacket enhances performance by reducing mix times and maintaining optimal dough temperature. Constructed from sanitary, stainless steel materials, these mixers are easy to clean and maintain. The equipment is BISSC certified and compliant with UL, cUL, ANSI, USDA, and CE standards, ensuring safety and quality in food processing environments. With optional features like a refrigerated agitator and clean-in-place system, the Triple Roller Bar Mixers can be tailored to specific production needs, offering reliable performance and engineering support for varied bakery applications.

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Enhances Cooling Performance on Dough Mixers

The VerTech® Refrigeration Jacket from Shaffer, designed for triple roller bar mixers, elevates dough processing by offering superior cooling solutions tailored for high-capacity bakery operations. This jacket employs an innovative design to distribute dough force efficiently while significantly reducing stress on channel materials and weld joints. Ideal for applications in bread, buns, bagels, muffins, and other dough-based products, it promotes precise temperature control essential for maintaining dough consistency. The VerTech® system supports retrofitting to various mixers, integrating seamlessly into existing operations. It reduces energy usage by up to 46% compared to conventional systems, enhancing both operation efficiency and product quality overall. With robust construction for durability, it ensures low maintenance while meeting the rigorous requirements of commercial bakeries and food processing companies.

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Cleans and Inverts Bakery Pans Continuously

The FME Continuous Pan Cleaner from Shaffer Mixers & Processing Equipment is designed for high-speed cleaning and inversion of bakery pans, addressing the specific needs of industrial bakeries and food processing companies. This equipment utilizes a continuous, inverting conveyor system to move pans through a multi-stage cleaning process, optimizing waste removal without inverting during operation. Its open access design with swing arm-mounted cleaning heads allows for easy maintenance and sanitation.

Applications include the removal of protein washes and seed toppings from a variety of bakery products, such as loaves of bread, croissants, muffin tins, and more. Capable of cleaning over 50 pans per minute, the cleaner is suitable for high-speed, continuous operations. It offers customizable cleaning heads, including roller, orbital, rotary brushes, and air knives for comprehensive debris removal.

The pan cleaner is equipped with operator interface controls for programmable head position, speed, and pressure settings, ensuring precise operation. Compliance with UL and CUL standards guarantees safety and reliability in food-grade environments. Optional features like duplicate cleaning heads and additional cleaning heads are available for enhanced allergen management and maintenance. Constructed from durable materials, it includes a NEMA 4X stainless steel electrical enclosure for robust industrial use.

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Moulds and Shapes Artisan Bread Loaves

The Shaffer Bread Moulders are designed to meet the demands of industrial baking operations by providing precise moulding for a range of artisan bread products, including French bread, rye, and sourdough loaves. With a capacity range from 6,600 lbs to 32,000 lbs, these moulders offer flexibility for various production scales. The equipment utilizes independent VFD direct drive sheeting rollers, ensuring controlled dough elongation and consistent loaf formation. Integrated with variable speed conveyors and magnetic pan indexing systems, the Shaffer moulders seamlessly fit into automated production lines, enhancing throughput up to 100 pieces per minute. Constructed with stainless steel components for durability, these machines comply with USDA and CE standards and feature easy sanitation access with a conveyor style pressure board. Customization options, including high-speed curling belts and motorized pressure boards, allow for tailored configurations to meet specific production requirements.

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Mixes and Kneads Bakery and Confectionery Products

The Double Sigma Arm Spiral Mixer from Shaffer Mixers & Bakery Equipment efficiently combines mixing and kneading processes for bakery and confectionery production. Designed to handle batch operations, it supports various product types, from solid to slurry, ensuring versatility in food processing. With a mixing capacity ranging from 600 to over 1,600 lbs, this mixer is ideal for applications such as pound cakes, chocolate creams, and pretzels. Its hydraulic bowl tilt and touch screen PLC controls enhance ease of use and integration within production lines. Constructed from sanitary stainless steel, it offers durability and compliance with BISSC and ANSI standards, while optional load cells and Clean-In-Place systems streamline maintenance and operational accuracy.

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Feeds and Portions Dough for Efficient Production

Shaffer’s Dough Chunkers seamlessly integrate into bakery and food processing lines, providing a robust solution for efficiently feeding and portioning dough into downstream equipment like dividers and formers. With models ranging from RDC612 to RDC3264, these systems are designed to handle various dough types, including sourdough, buns, and pizza crusts, with capacities exceeding 29,000 lb/hr. The heavy-duty stainless steel construction and variable frequency controls ensure compatibility with high-speed applications, while options like vertical conveyors and dough level sensors offer enhanced automation. Compliant with UL, cUL, and BISSC standards, these chunkers support both continuous and batch operations, with designs suited for easy wash-down, ensuring hygiene standards are maintained. Optional features like load cells and perimeter guarding enhance operational safety and precision, making them ideal for bakeries, pizza manufacturers, and pet food producers.

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Mixes and Homogenizes Creams and Slurries

The HSB series High Shear Mixers from Shaffer Mixers & Bakery Equipment are engineered to tackle the demands of commercial and industrial bakeries with precision. These mixers are tailored to efficiently blend and homogenize confectionery creams and slurries, facilitating applications such as ganache, custard cream, and fondant icing production. Utilizing a high-speed rotary blade system, they ensure consistent texture and quality across batches. Available in models like HSB200, HSB270, and HSB320, they offer batch capacities ranging from 1,500 to 2,800 lbs, catering to various production scales.

With a robust stainless steel construction, they integrate seamlessly into existing processing lines, featuring options such as hydraulic bowl tilts and customizable PLC controls for enhanced automation. Enhanced sanitation is achieved with water-tight NEMA 4X enclosures and metal detectable seals, ensuring compliance with industry standards like UL and USDA. These mixers are also equipped with optional features such as refrigeration jackets and clean-in-place (CIP) systems, promoting energy efficiency and reduced downtime during maintenance.

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Mixes and Agitates Bakery and Confectionery Ingredients

The Single Sigma Arm Mixer from Shaffer Mixers & Bakery Equipment is engineered to meet diverse production requirements across bakery and confectionery industries. This mixer excels in creating uniform consistency by utilizing a horizontal mixing design with a single sigma arm agitator, making it ideal for processing solid, powder, and slurry mixtures. It effectively manages batch operations, handling capacities ranging from 600 to 1,600 lbs, providing flexibility for small to large scale production. Integrated with a touch screen operator interface and PLC controls, it allows for easy automation and seamless integration into existing production lines, ensuring high-speed and efficient operation.

With a robust stainless steel construction, it offers excellent resistance to corrosion, suitable for applications involving masa for tortillas, ice cream fillings, or dry pet food. The mixer supports cleaning with an optional Clean-In-Place (CIP) system, reducing downtime for maintenance. Its modular design includes options for refrigeration jackets and dough trough integration, providing optimized solutions tailored to your specific needs. Certified with UL, cUL, BISSC, ANSI, USDA, and CE compliance, the Single Sigma Arm Mixer meets rigorous industry standards, ensuring reliable and quality performance in food production environments.

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