Emulsifies and Homogenizes Viscous Media

The ME 6100 Tank Bottom Mixer from INOXPA is specifically designed for industries such as food, cosmetics, pharmaceuticals, and fine chemistry. This high shear mixer excels in processes like dispersion, emulsifying, homogenization, and disintegration of solids. It operates at high speed, utilizing the precision-engineered tolerances between the rotor and stator to create substantial suction potential. The product is sheared mechanically and hydraulically, reducing particle size to less than 100 microns, which is essential in producing consistent end-products like salad dressings, lip balms, and polyester resins.

Designed for both open and closed tanks under varying pressures, it integrates seamlessly into continuous production lines. Featuring a single sanitary mechanical seal and interchangeable stator models, maintenance is straightforward. The mixer supports CIP/SIP for efficient cleaning and hygienic operations. It is constructed from AISI 316L for parts in contact with the product, ensuring compatibility with diverse chemical processes and compliance with industry standards.

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Mixes, Emulsifies, and Homogenizes Liquid Formulations

The Verso High Shear Laboratory In-Line Mixer from Silverson is engineered for laboratory and pilot-scale applications where precision and reproducibility are paramount. This mixer excels in processing challenging formulations, employing a high-speed rotor/stator assembly to ensure efficient mixing, emulsifying, and homogenizing. It is ideal for applications across the pharmaceutical, biotechnology, food, and cosmetics industries, producing end-products like syrups, vaccines, yogurt, and essential oil emulsions. The Verso supports up to 7 gallons per minute with a 1 hp motor, boasting infinitely variable speed control and compatibility with the Silverson DataLogger for process validation. Designed for seamless integration, it features a sanitary 316L stainless steel construction, a digital control panel, and interchangeable workheads for versatile operations, ensuring compliance with stringent industry standards. Its design facilitates easy cleaning with single mechanical shaft seals, maintaining optimal sanitary conditions.

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Incorporates Powders and Ensures Efficient In-Tank Mixing

The Silverson Ultramix is a versatile in-tank mixer designed for demanding applications across pharmaceutical, food, and chemical industries. Its unique mixing head effortlessly incorporates light-density and cohesive powders, preventing clumping and ensuring even distribution. Suitable for applications like oral suspensions and emulsified dressings, it operates effectively even in containers with narrow openings, such as IBCs.

This mixer supports a range of processes, including emulsifying, homogenizing, and disintegrating, with a capacity from 5 to 2000 gallons. Constructed with 316L stainless steel for corrosion resistance, it features a CIP-cleanable design and complies with 3A TPV, USDA, and cGMP standards. Its robust, single-piece head ensures low maintenance without wear-prone parts like bushings, making it a reliable choice for continuous production lines. Available customization options and configurations cater to specific industry requirements.

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Rapidly Disperses and Homogenizes Powders and Liquids

The Flashblend Powder/Liquid Mixing System from Silverson Machines revolutionizes the integration of powders and liquids with its high shear, rapid dispersion capabilities. Designed for continuity and versatility, this system excels in applications ranging from pharmaceuticals to food processing, cosmetics, and industrial chemicals. With throughput rates reaching up to 30,000 lbs/hour, it efficiently processes products such as oral suspensions, protein shakes, and heavy-duty detergents.

Utilizing a venturi chamber and In-Line mixer, the Flashblend creates a vacuum to draw powders directly into the liquid stream, ensuring a consistent, agglomerate-free mix. This equipment supports continuous and semi-continuous operations, minimizing production halts with its clean-in-place (CIP) system, optional sterilize-in-place (SIP), and customizable configurations like conveyor or dust extraction integration.

Constructed with 316 stainless steel for durability and chemical resistance, the system is equipped with TEFC and washdown duty motors, offering optional stainless steel motors for enhanced cleanliness. Tri-clamp fittings and an integral stainless steel control panel facilitate seamless operation and integration into existing setups. Ideal for diverse sectors, from dairy to biopharmaceuticals, the Flashblend ensures efficiency, reliability, and adaptability in demanding production environments.

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Incorporates and Mixes Powders into Liquids

The Silverson Flashmix is an innovative high shear powder/liquid mixer designed to address the challenges of efficient powder incorporation. This cutting-edge equipment forces powders into liquid streams, unlike conventional vacuum-based systems, offering robust performance in high-viscosity and high-temperature processes. Ideal for industries ranging from biopharmaceuticals to food and beverage, the Flashmix ensures agglomerate-free mixing, producing consistent and uniform end-products like protein powders, enzyme solutions, and flavored beverages.

Capable of incorporating powders at rates up to 500 lbs/min, the Flashmix is adaptable for batch and continuous operations, handling diverse product types such as slurries and viscous solutions. Its modular construction allows for seamless integration into existing production lines, and optional pneumatic valves enable semi-automated processing, enhancing operational efficiency. Constructed with 316L stainless steel for product contact parts and featuring sanitary single mechanical shaft seals, the Flashmix is both corrosion-resistant and suitable for CIP (Cleaning-In-Place), ensuring compliance with industry hygiene standards. Additionally, it offers customization options, including various hopper sizes and motor types, to meet specific process requirements and production scales.

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Mixes and Hydrates Powders with Liquids

The FMX5 Laboratory Scale Powder/Liquid Mixer from Silverson Machines offers a sophisticated solution for achieving precise and consistent powder-liquid mixtures. This laboratory-scale mixer emulates the performance of larger Flashmix systems, making it ideal for R&D and small-scale production needs. It incorporates powders into liquids with high efficiency using a Flashmix-style pumping rotor, resulting in a homogeneous, agglomerate-free product.

Suitable for a diverse range of industries, including pharmaceuticals, food and beverage, and cosmetics, the FMX5 excels in applications such as forming CMC solutions, protein shakes, and pharmaceutical suspensions. With a processing capacity accommodating batch sizes up to 10 liters, this mixer is powerful yet compact.

Equipped with a 1 hp (0.75kW) motor and variable speed control, the FMX5 ensures effective mixing even at higher viscosities. All wetted components are constructed from 316L stainless steel, ensuring durability and chemical compatibility. Designed for ease of use, it features a touchpad control panel with a digital tachometer and a programmable timer.

The FMX5 meets clean-in-place (CIP) standards, facilitating effortless maintenance and minimizing downtime. Its modular design allows for customizable rotor/stator setups and hopper types, providing flexibility to meet specific process requirements. Whether you’re creating product samples or refining formulations, the FMX5 streamlines your mixing processes with precision and reliability.

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Homogenizes and Emulsifies Creams and Sauces

The Silverson Mixer Homogenizers are versatile solutions for manufacturers aiming to optimize processes in pharmaceutical, cosmetic, and food production lines. This equipment utilizes a precision-engineered rotor/stator workhead, executing a three-stage homogenization process that effectively mixes, homogenizes, and emulsifies products such as creams, lotions, and sauces. Capable of producing particle sizes between 2 to 5 microns, it ensures uniformity and quality in end-products like skincare creams and salad dressings. The high shear mixers are designed with energy-efficient technology, improving throughput by up to 90% compared to conventional methods. Integration into your production line is seamless, with options for in-line or batch processing, and the system offers ease of cleaning and maintenance with its self-pumping, aeration-free operation. Available in a range of material options to meet industry-specific requirements, these mixers ensure compliance with GMP standards, aiding in stringent quality control. Customization is supported to align with specific production needs, making these mixers an efficient asset for R&D and large-scale manufacturing alike.

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Mixes, Homogenizes, and Emulsifies Diverse Formulations

The Silverson High Shear Mixer offers precision mixing capabilities tailored for industries such as pharmaceuticals and food processing. Utilizing advanced rotor/stator technology, it ensures efficient emulsification and homogenization with minimal particle sizes. Designed for applications ranging from insulin and vitamin tablets to plant-based milks and metal powders, it excels in both laboratory and pilot-scale operations. With the flexibility to handle liquids, powders, and slurries, this mixer integrates seamlessly into existing production lines, enhancing throughput and maintaining product integrity. Built for durability and compliance, it adheres to GMP and FDA standards, offering configurations in stainless steel for enhanced corrosion resistance. The mixer is equipped with PLC controls for automation and easy integration, and its CIP system ensures effortless, contamination-free cleaning. Custom engineering support is available for optimizing rotor speeds and chamber sizes to suit specific process requirements.

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Mixes, Emulsifies, and Homogenizes Liquid Products

The Silverson High Shear Inline Mixer is a versatile solution designed for industries ranging from pharmaceuticals to cosmetics. Known for their innovation, Silverson ensures efficient and precise mixing, emulsification, and homogenization through a self-pumping operation. At its core, the mixer operates with a high-performance rotor/stator workhead, reducing mixing times by up to 90%. The system is ideal for producing monoclonal antibodies, vaccines, and personal care emulsions, handling both liquid and powder ingredients seamlessly.

Capable of processing up to 1,100 gallons per minute, this mixer integrates easily into existing production lines with its PLC-controlled functions. Available with sanitary construction, it supports quick material transitions and CIP for hygiene-critical environments. The unit’s variable-speed motor optimization ensures reduced energy consumption, while options in stainless steel and Hastelloy provide robust corrosion resistance. Engineered for compliance with FDA and GMP standards, this mixer is customizable with interchangeable workheads and configurations to meet specific production needs.

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Mixes, Emulsifies, and Homogenizes with Sanitary Precision

The In-Line Ultra Sanitary Mixer from Silverson is engineered for precision mixing, emulsifying, and homogenizing in pharmaceutical, biotechnology, food, and cosmetic industries. Its unique design features a high-shear rotor/stator system, allowing for efficient processing of liquids and solids. Ideal for producing vaccines, lotions, and sauces, this mixer handles capacities from 5 to 25,000 gallons per hour, ensuring rapid and consistent results. Featuring 3-A TPV certification and EHEDG-certified seals, it complies with FDA and cGMP standards, enhancing safety and product integrity. The mixer is self-pumping and aeration-free, boasting interchangeable workheads that adapt to diverse applications, reducing energy consumption. Constructed with 316L stainless steel, it ensures durability and resistance to corrosion. The inclusion of a CIP system facilitates easy cleaning without dismantling, minimizing downtime. Silverson offers customization options, including multistage configurations and various inlet/outlet fittings, supported by expert engineering assistance for tailored solutions.

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