Sanitary high shear mixers for pharmaceutical production
Achieve unparalleled hygiene and efficiency in your mixing processes with sanitary high shear mixers designed for precise emulsifying, homogenizing, and disintegrating tasks, ensuring product integrity and quick processing times.
Mixes, Emulsifies, and Homogenizes for Consistency
The Silverson Sanitary High Shear Mixer is designed to address the exacting standards of the pharmaceutical, cosmetic, food, and biotechnology industries. This equipment leverages advanced high shear mixing technology to ensure efficient blending, emulsifying, and homogenizing of various products, including syrups, emulsified lotions, and pharmaceutical ointments.
Working on a high-shear principle, the mixer achieves rapid particle size reduction and uniform distribution, which is crucial for product consistency. This makes it ideal for applications such as tablet coating and sauce manufacturing. With capacities ranging from laboratory scales to full production lines, it handles both batch and in-line processes effectively, integrating seamlessly into your existing setup with minimal disruption.
Its streamlined design is made from electro-polished stainless steel, ensuring compatibility with stringent hygiene standards like 3-A, EHEDG, and FDA. In addition, its CIP/SIP capabilities guarantee swift and thorough cleaning, reducing downtime and maintaining product purity.
Offering options for customization, the mixer provides models such as the In-Line Ultra Sanitary Mixer and the Verso UHS Ultra-Sanitary Mixer, equipped with PLC control for enhanced automation and integration. Optimized for energy efficiency, it supports sustainable production practices by reducing energy consumption in mixing and processing activities.
Benefits
- Enhances product consistency and quality with precise high shear mixing.
- Minimizes downtime with rapid cleaning due to CIP/SIP capabilities.
- Reduces energy consumption through efficient motor control.
- Ensures regulatory compliance with 3-A, EHEDG, and FDA certifications.
- Facilitates seamless integration into existing production lines.
- Applications
- Sauces,Cosmetics,Cosmetic formulation,Food processing,Ointments,Emulsions,Pharmaceutical manufacturing,Tablet coating,Pharmaceuticals
- End products
- Coated tablets,Emulsified lotions,Cream foundations,Preservative emulsions,Hair conditioners,Mayonnaise,Flavored sauces,Syrups,Pharmaceutical ointments
- Steps before
- Emulsification,Grinding,Size Reduction,Powder Dispersion
- Steps after
- Sterilization,Packaging,Product Coating,Blending
- Input ingredients
- powders,liquids,solids,pharmaceutical ingredients,cosmetic ingredients,food ingredients
- Output ingredients
- homogenized solutions,emulsified products,dissolved substances,blended mixtures,disintegrated solids
- Market info
- Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.
- Mixing Capacity
- 1 ml to 30,000 liters
- High Shear Mixing Technology
- Yes
- Processing Times
- Reduced by up to 90%
- Self-pumping Capacity
- 5 to 50,000 gallons per hour
- Material
- Stainless Steel,Electro-polished Finish
- Automation
- CIP/SIP Capable
- Mixing mechanism
- High Shear
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP capabilities
- CIP / SIP compatible
- Processing time
- Reduced by up to 90%
- Sanitary design
- Ultra-Sanitary Construction
- Powder incorporation capability
- Yes,even at high viscosities
- Flexibility
- Multi-functional (Emulsifying,homogenizing,etc.)
- Biological compatibility
- Yes
- Cleanability
- Easy to clean,CIP/SIP compatible
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- Handles a wide range
- Viscosity
- Low to high
- Foaming potential
- Low to moderate
- Heat sensitivity
- Temperature-sensitive materials
- Shear sensitivity
- High shear tolerance
- Hygienic requirement
- High sanitation level
- Particle size
- Varies by application
- Emulsion stability
- Stable emulsions
- Powder hydration
- Rapid mixing
- Batch size flexibility
- 1 ml to 30,000 liters
- Container size and shape
- Multiple configurations
- Tank size
- 1 ml to 30,000 liters
- Material
- Stainless steel,electro-polished finish
- Mixing head design
- Single-piece,dynamic
- Control panel type
- Manual / Automatic
- Compact footprint
- Yes
- Hygienic seals and fittings
- Yes
- Control panel type
- Touchscreen HMI
- Integration possibilities
- PLC / SCADA system compatibility
- Modularity
- Flexible configuration for specific needs
- Material of construction
- Stainless steel,electro-polished
- Sanitary sealing options
- Customized sanitary seals
- Batch size adaptability
- 1ml to 30,000 liters
- Ultra-sanitary specification
- Available
- Cleaning and sterilization customization
- CIP/SIP procedures
- Drive options
- Variable speed control
- Mixing head design
- Dynamic single-piece or rotor/stator