Roasts and Pre-treats Cocoa Beans and Nuts

The Continuous Cocoa Bean Roaster FRV from Hamburg Dresdner Maschinenfabriken is engineered to streamline the roasting of cocoa beans, nuts, and similar products. With its modular design offering up to four roasting zones, this equipment ensures precise control over temperature, which is vital for developing the desired flavor profiles. Designed for chocolate manufacturers and nut processing industries, it operates continuously, efficiently pre-treating and roasting for end-products like cocoa liquor and roasted nuts. Its capabilities include handling up to 4800 kg/h, with flexibility in roasting temperatures, and incorporating optional cooling zones to maintain product integrity. The FRV’s automatic temperature control and minimal mechanical movement guarantee uniform roasting while reducing maintenance needs and fire risks. Optional features, such as a debacterizing reactor, enhance product safety by achieving low total plate counts. Available in various industrial sizes, this roaster is adaptable and integrates seamlessly into your production line, offering scalability and customizable options to suit diverse processing requirements.

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Presses and Separates Cocoa Liquor into Butter and Cake

The Cocoa Pressing Plant HHP 14 from Petzholdt-Heidenauer is engineered to streamline high-capacity cocoa processing. This plant is equipped with advanced “Coriolis” Flowmeter Measurement Technology, ensuring consistent cocoa liquor press results. It features a programmable control system that tailors pressing conditions to specific cocoa mass qualities. Operating with capacities up to 2700 kg/h at varying residual butter contents, the HHP 14 is optimal for producing cocoa butter and cake with precision. Its integration in automated processing lines is simplified through high-performance “Radial-Piston” pumps and adaptable filling systems, allowing for seamless scalability. With a connected load of 38 kW and designed to occupy a space of 10800 x 6000 mm, it supports efficient energy utilization while handling intensive production demands. Enhanced monitoring capabilities, such as scale-based butter weight control and electronic ram positioning, ensure reliable performance for chocolate manufacturers and cocoa producers.

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Grinds Sugar into Consistent Icing Powder

The Bauermeister UCOM Sugar Grinding Mills are engineered for precision and efficiency in food processing. These mills feature explosion-resistant construction compliant with Atex 2014/34/EU regulations, ensuring safety in sugar processing facilities. They are specifically designed to produce icing sugar with fineness up to 90% <100 µm for versatile applications including chocolate bars and malt products. Equipped with temperature-monitored bearings and dust-tight housing, these mills minimize maintenance costs while supporting continuous, high-speed operations. The compact design and efficient energy use make these mills ideal for integration into existing production lines, particularly for confectionery manufacturers and sugar processing companies. With capacities ranging from 400 to 4,000 kg/h, the UCOM series delivers customized solutions to meet specific throughput requirements, all while maintaining energy savings via optimized motor control.

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Refines and Optimizes Chocolate Production

The Five-Roll Refiners HFR Series from Hamburg Dresdner Maschinenfabriken offers precision refining for chocolate manufacturers seeking to perfect their product’s texture and quality. What sets this equipment apart is its ability to significantly reduce energy consumption by up to 30% per ton, thanks to optimized motor control. The HFR Series operates with automatic roller gap settings and a robust back-pressure system, ensuring consistent particle sizes ranging from 12 to 76 microns. Ideal for producing chocolate bars, truffles, and coatings, it boasts a throughput of up to 1,550 kg/h.

Integrating seamlessly into continuous and high-speed production environments, the Five-Roll Refiners provide real-time performance metrics via the integrated Stripe Detection Cockpit (SDC). Constructed with a hygienic design, including stainless steel components, these machines are engineered for minimal maintenance and easy cleaning. The optional Fineness Measuring Unit enhances monitoring precision, guaranteeing uniformity across batches. Custom configurations, combined with engineering support, enable these refiners to fit various production requirements, positioning them as an essential tool for any chocolate manufacturer focused on efficiency and product excellence.

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Grinds High-Fat Cocoa and Nuts Efficiently

The Bauermeister Beater Blade Mill SMM is engineered for high-speed grinding of high-fat content products like cocoa nibs and hazelnuts. Its unique beater blades break down material to precise particle sizes, ensuring a pumpable mass ideal for cocoa liquor, chocolate paste, and nut butter. With a jacketed grinding chamber, maintain consistent temperatures for optimal flow properties while achieving particle sizes between 0.15 and 0.5 mm. The equipment operates continuously, with non-ground particles retained within the system, minimizing wear on downstream refiners. Easily integrate into existing production lines with quick blade and sieve changes, supported by automatic grease lubrication. Ideal for chocolate manufacturers and confectionery producers, this mill supports high-capacity processing while maintaining consistent fineness and quality. Choose stainless steel options for processing durability, and benefit from minimal maintenance due to reversible rotation and easy cleaning procedures.

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Processes Cocoa and Nut Pastes Continuously

The Spindle Mill HKM from Hamburg Dresdner Maschinenfabriken is engineered for the precise fine and super fine grinding of cocoa liquor, nuts, and tahina. This continuous working mill optimizes production lines with its innovative design, combining pressure, friction, and shear forces. Designed for cocoa processors and nut paste producers, it efficiently handles products like almond butter, chocolate, and hummus. It features throughput levels of up to 2000 kg/h, driven by an advanced PLC-controlled system for seamless integration into your operations. The wear-resistant stainless steel construction, reversible grinding pot, and automatic temperature control enhance both durability and product consistency. The HKM conforms with EU machinery guidelines, ensuring compliance while providing energy efficiency with reduced cooling and warm water consumption. For added flexibility, it integrates easily with complementary equipment such as the Beater Blade Mill SMM. Enjoy the advantage of Hamburg Dresdner’s robust engineering support for all customization needs.

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Controls Temperature for Liquid Confectionery Products

The CTE Series Heat Exchangers from Caotech B.V. are engineered to provide optimal temperature control for liquid confectionery processing, such as cocoa liquor, chocolate, and nut spreads. These heat exchangers employ a continuous coolant flow system, ensuring precise heating and cooling to maintain consistent product quality. Suitable for integration into continuous operations, they help streamline processes in food, chocolate, and cocoa processing industries. The CTE models, ranging from CTE 5 to CTE 31, offer scalable solutions to match varying production needs. With an emphasis on energy efficiency, these units reduce energy consumption while offering low maintenance costs. Constructed with durable materials, they ensure corrosion resistance and longevity, making them reliable in demanding production environments. Their compact design minimizes floor space usage and eliminates the need for a foundation. Optional PLC integration allows for automated control and easy integration into existing production lines, while customization options enable tailored engineering support to meet specific operational demands.

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Efficiently Pre-Grinds Cocoa, Nuts, and Seeds

The PG Series from Caotech comprises the PG 1500, PG 3000, and PG 6000 beater blade mills, designed specifically for the continuous pre-grinding of cocoa nibs, nuts, and high-fat seeds. These machines stand out for their optimized processing capacities, ranging from 1,000 to 6,000 kg/h, and are ideal for chocolate manufacturers and nut processing companies. Operating on continuous high-speed processes, the mills ensure consistent particle size distribution and maintain product quality across your production line.

Utilizing robust beater blade mechanisms, they efficiently break down solid and granular materials, such as cocoa and nuts, into finer forms like chocolate liquor, hazelnut paste, and almond butter. Each model is engineered with precision, featuring low maintenance costs and minimal wear, while their design negates the need for an extensive foundation, enabling seamless integration into existing production setups.

Thanks to their low energy consumption, these mills offer an economical operation while maintaining high throughput, supported by installed power capacities of up to 205 kW. Material construction ensures durability and corrosion resistance, prolonging equipment lifespan particularly in food and confectionery processing environments. Plus, the intuitive design facilitates easy cleaning, minimizing downtime and enhancing overall production efficiency. Customization options and engineering support from Caotech further aid in tailoring these machines to fit specific operational requirements.

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Processes and Refines Cocoa for Confectionery Production

The CAO 4000 from Caotech is a low-speed agitated-type ball mill designed for the meticulous grinding and refining needs of the confectionery industry. This machine is integral for processing cocoa liquor, chocolate, and various coatings, boasting a remarkable capacity of up to 4,000 kg/h for cocoa liquor and 1,500 kg/h for chocolate with powdered sugar. Its direct drive system ensures efficient operation, while the optimized motor reduces energy consumption. The CAO 4000 can seamlessly integrate into both batch and continuous production lines, offering flexibility and scalability. Additionally, its compact design requires no foundation, minimizing installation hassle. The equipment’s construction reduces wear and maintenance needs, while customizable options allow adjustments for specific process requirements. Ideal for use in food processing, confectionery, and bakery industries, it ensures consistent product quality with minimal heat generation, making it a reliable choice for manufacturers prioritizing precision and efficiency in their production lines.

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