Separates and Purifies Biopharmaceutical Liquids

The GEA pharma separator aseptic N is a cutting-edge nozzle separator designed for pharmaceutical and biotech applications, offering smooth handling and high separation performance. This equipment addresses the challenge of preserving the integrity of shear-sensitive biopharmaceutical products, such as vaccines and monoclonal antibodies, through its hydrohermetic inlet and optimized bowl design. Accommodating up to 35 vol% solids, the separator ensures efficient processing of liquid formulations, enabling maximum yield with its adaptable flexicon nozzle bowl.

Equipped with an Integrated Direct Drive (IDD) system, the separator delivers high cleanroom class compatibility with reduced wear and maintenance due to fewer moving parts. The automatic SIP/CIP capabilities streamline cleaning, meeting stringent ASME BPE standards for hygiene and compliance. Ideal for continuous, high-speed operations, the GEA pharma separator integrates seamlessly into existing production lines, with its skid offering flexible capacity options to suit different process requirements.

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Maintains Sterility and Stores Liquid Foods

The Aseptic Tank from Reda Spa ensures sterility and quality preservation in liquid food production, vital for dairy producers, plant-based beverage manufacturers, juice and wine producers. Designed to maintain sterile conditions, it supports continuous operations with its advanced direct and indirect heating systems. This versatile tank can handle diverse products like whipped cream, smoothies, and plant-based milks, utilizing a combined heating system for exceptional taste, color, and aroma. Its capacity of up to 40 cubic meters integrates seamlessly into your processing line, reducing energy use and production times. Constructed with robust materials and optional agitators, this tank offers CIP systems for efficient maintenance and meets stringent safety standards. Tailored solutions and engineering support are available to fit specific production needs.

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Performs Sterilization and Aseptic Filling of Liquid Foods

The UHT Treatment System from REDA Spa is engineered for seamless integration into liquid food processing lines, offering comprehensive sterilization and aseptic filling. This equipment is distinguished by its capability to maintain the natural qualities of products through direct and indirect heating options. Suitable for dairy producers and beverage manufacturers, it processes a wide array of products, from whipped cream to almond milk. With continuous, fully automated operation, it supports diverse plants by ensuring high-efficiency throughput while preserving flavor and quality. Designed with CIP technology for easy maintenance, the system’s configuration allows for bespoke processing solutions, and it adheres to global food safety standards. Available in stainless steel, it ensures durability and compliance with industry regulations.

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Processes and Packages Almond Milk Variants

The Almond Milk Processing and Packaging Machine from ProSoya efficiently transforms raw almonds into diverse, high-quality plant-based milk products. Utilizing an integrated process of blanching, grinding, mixing, and homogenization, it ensures minimal waste and optimal product consistency. Ideal for food and beverage industries, this equipment produces unsweetened almond milk and fortified variants, catering to growing demand for dairy alternatives. With a continuous operation, it accommodates various packaging needs for both chilled and ambient distribution, offering aseptic and retorted options. The machine supports CIP (Clean-In-Place) for seamless cleaning, minimizing downtime. Available with PLC-controlled systems for automation, it can be customized based on throughput requirements, ensuring seamless integration into existing production lines.

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Processes and Sterilizes Food and Beverage Products

The PERFITHERM and PERFIPROCESS from Perfinox are versatile aseptic thermal processors engineered for food and beverage manufacturing. These systems feature scraped surface heat exchangers, ensuring gentle product handling and efficient heat transfer, making them ideal for applications that range from dairy concentrates and sauces to fruit smoothies and ready meal components. The processors can accommodate capacities from 300 to 3000 liters per hour, with adjustable flow and holding times that allow for extensive customization to meet specific production requirements. Integration into existing production lines is seamless, thanks to advanced PLC control systems that support continuous, batch, or inline operations. They boast energy efficiency through optimized motor controls and are constructed with hygienic design principles in mind, incorporating CIP/SIP systems for thorough, contamination-free cleaning. Available in corrosion-resistant materials, these processors are compliant with industry standards, ensuring safe, reliable, and efficient production across diverse uses.

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Processes Diverse Liquids with Heat Treatment

The HT320 Series UHT/HTST Pilot Plant from OMVE offers a customizable solution for R&D and pilot departments seeking efficient thermal processing of liquid and slurry products. This system, designed for applications such as dairy, plant-based drinks, and sauces, supports capacities ranging from 20L/h to 1000L/h. With its modular build, the HT320 allows integration with different heat exchangers, including tubular and plate models, enabling easy adaptation to specific production needs. The fully automated setup supports critical process controls and complements any continuous flow heat-treatment line. It operates with features like direct steam injection, homogenizing, and aseptic processing, maximizing energy efficiency and ensuring product quality. The system’s CIP/SIP facility streamlines cleaning and maintenance, while OMVE’s engineering support offers additional configuration options for enhanced performance and compliance with industry standards.

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Performs Sterile Filling and Sealing

The FS212 Asepto-Fill from OMVE is a specialized cold aseptic filling bench designed for the food, beverage, and nutraceutical industries. It features an isolated sterile working chamber that ensures safe and accurate filling and sealing of liquid products, maintaining 100% sterility for long shelf-life applications. The equipment is ideal for diverse applications such as plant-based milks, soft drinks, and protein supplements, with a particular focus on R&D and pilot plant environments.

A standout feature is its CIP and SIP programs, ensuring thorough sterilization and cleaning processes. The dosing system allows precise filling, while integrated sealing devices maintain aseptic conditions throughout operation. The FS212 is designed for seamless integration into existing production lines, accommodating a variety of containers including PET/HDPE bottles and cups. The controlled overpressure within the filling chamber further secures sterility, crucial for high-quality production outcomes. OMVE’s engineering support ensures custom solutions tailored to specific manufacturing needs, complying with industry standards and regulations.

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Fills, Sterilizes, and Caps Nutraceutical Bottles

The FS214 Asepto-Fill®++ from OMVE is a semi-automatic aseptic bottle filler that excels in maintaining hygiene and sterility across various liquid applications. It features an isolated filling chamber with positive pressure and uni-directional down flow to ensure contamination-free operations. This system is ideal for pharmaceutical and nutraceutical producers aiming to fill products like protein supplements, almond milk, and flavored sparkling water with stringent hygiene standards.

The FS214 integrates seamlessly into pilot and small-scale production lines, offering a capacity of up to 100 liters per hour. The automation of bottle and chamber sterilization, coupled with automated volume dosing, ensures precise and safe filling procedures. Its decontamination process utilizes hydrogen peroxide or peracetic acid, meeting ISO 11138 standards, making it suitable for applications demanding high sterility such as dairy and pharmaceutical industries.

Material-wise, the equipment accommodates a range of bottle sizes and shapes, allowing for flexible operation. The inclusion of smart monitoring with data logging capabilities supports traceability and quality control. Users benefit from the foot pedal operation for semi-automatic uncapping, filling, and capping, combined with PLC supervision for controlled workflow. For ease of cleaning, it offers integrated cleaning-in-place (CIP) functionality. Overall, the FS214 Asepto-Fill®++ balances efficiency with hygiene, providing a robust solution for aseptic filling needs.

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Performs Aseptic Filling for Diverse Liquid Products

The FS218 Asepto-Fill® Bag-in-Box Filler from OMVE sets the standard for lab-scale aseptic filling with its robust, contamination-free sealed system. Using a steam sterilization process, the equipment ensures a sterile filling environment by flushing the filling chamber and membranes, thereby preventing any contamination risks. Tailored for the food, beverage, and nutraceutical industries, this system handles a wide range of liquid products, such as milk, yogurt, olive oil, and fruit juices, with bag capacities ranging from 2L to 20L.

Designed for seamless integration, it can connect with various inline or continuous systems, featuring a compact footprint of less than 1m² with intuitive touchscreen controls. The unit is compatible with OMVE’s HTST and UHT systems, enabling efficient thermal processing prior to aseptic filling. By using pre-sterilized bags, the FS218 eliminates the need for chemical sterilization, and its manual operations make it a perfect choice for pilot plants and R&D facilities seeking reliable small-scale production solutions.

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Simulates Industrial-Scale Aseptic Processing

The HT220DSI UHT Direct Steam Injection Pilot Plant from OMVE offers an exceptional solution for R&D departments and food manufacturers looking to develop and refine plant-based beverages and dairy alternatives. This system employs a direct steam injection method coupled with a high-pressure homogenizer for precise pasteurization and sterilization. Ideal for producing oat milk, almond milk, soy milk, and more, it maintains product integrity while ensuring sterilization and aseptic filling. Handling capacities up to 1000L, it supports various configurations to suit specialized processes, including varying holding times. The fully automated system seamlessly integrates into existing setups, featuring PLC control for optimal production efficiency and remote monitoring. Designed with stainless steel materials, it ensures reliability and durability while meeting industry standards. Equipped with cleaning-in-place (CIP) and sterilizing-in-place (SIP) capabilities, it facilitates easy maintenance without contamination risk. OMVE also provides extensive customization to meet specific production needs.

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