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The extruder was first developed to make lead pipes in the late 18th century. But the extrusion process technique quickly spread to other manufacturing sectors, including food, feed, and biomass products. An extruder machine presses a fluid or solid material through a die. Depending on your use case, extruders adopt single- or twin-screw systems to push the premixed feed material through a barrel. Thermal pressure applied in this step can chemically modify the mixture, so the screw system must be precisely calibrated to achieve the desired result. Finally, a knife head cuts the extruded material into your designed dimensions. Extrusion machinery produces items of a uniform size, shape, and consistency.

Extrusion

From Asia to America, different forms of puffed rice bars - or as known as Rice Krispies - are enjoyed in diverse forms. Puffed rice bars or popped rice bars are made of puffed rice, sugar (or sweetener that works as a binder), additional flavorings such as vanilla or chocolate, and perhaps different sorts of grains and nuts.

Rice crispies

Are you looking to produce the widest range of extruded/deposited products possible, but don't want to compromise on quality and flexibility? Traditional solutions been designed to produce excellent results with a narrow range of masses. The compromise for this has been lack of flexibility, meaning a lower rate of return on investment for a "one trick" solution. The latest flexible solutions are able to offer outstanding results across a wide range of masses with the widest range of extrusion and depositing actions.
<h2>Fully modular extruder and depositor for handling the widest variety of masses with the highest quality</h2>
Designed around maximum flexibility and value, the Aasted Alice delivers outstanding results with the widest variety of masses.

The Alice head can be manually adjusted, automated on vertical movement, or fully automated horizontally and vertically. Single, double or triple head options mean the creation of products with up to three different masses.

To minimize downtime for maintenance, cleaning or product changeover Alice features easy removal of the entire deposit unit to allow offline hose down. All parts have been specifically designed to be lightweight, easy to release and easy to handle to maximize your efficiency. Inline cleaning is also possible with specialist tools available for the purpose if required.

Aasted QuickShift tools provide the ability for Alice to produce an astonishing range of products with simple changeover. Options include one-shot, two-colour extrusion and wire cutting, wire cutting for large inclusions, sequence depositing, depositing with pivot and more. In addition a completely customized tool option is available to fit your exact requirements.

Extruder for bakery masses

Cereal and grain bars are increasingly popular, both as snack foods and as functional foods using natural ingredients. Traditionally, a higher-quality softer bar has been difficult to produce economically in small-to-medium production environments. Additionally, standard machines have only been able to produce either moulded dry-grain based bars or extruded dried fruit paste-based bars, limiting production flexibility. A modern, purpose-designed machine that can address these issues is therefore an attractive proposition.


<h2>Flexible bar machine for grain or fruit paste-based products</h2>
The Bar 2 from DSC is a flexible entry-level machine for the production of extruded or moulded soft cereal bars.

For dry cereal mixes, the product is dosed onto a conveyor which passes it through a laminating roller to assert the initial thickness. A further laminating roller then produces the final product dimension.

For dried fruit pastes, two specially designed rollers shape the pre-mixed product into a fully adjustable extrusion.

For both product types the final stage is to cut to final product size. Cut dimensions can be selected by means of the built-in touchscreen control interface.

The HMI allows the creation and storage of multiple product recipes for easy recall, meaning simple one-person operation.

The whole machine has been designed to be simple to clean, with all product contacting surfaces easily accessible for hot water washdown.

Entry-level cereal bar making machine

Find production technology for Rice crispies extrusion, and connect directly with leading machine manufacturers worldwide

Rice crispies extrusion

Which rice crispies extrusion equipment do you need?

Extruder for bakery masses

Entry-level cereal bar making machine

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