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Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

The ubiquitous plastic shopping bag was first designed as a reusable carrier. Its inventor, Sten Gustaf Thulin, will have been appalled to see his creation turn into a single-use object. But this disposable tendency is common to all plastic materials, from screw taps to milk carton lining. With plastic recycling equipment, however, plastic waste can be reprocessed and given a second lease of life.

Recycled plastic

Pusher centrifuges are continuously operating filter centrifuges and can have several basket stages depending on the application. Widely used for processing salts, fertilizers, but also plastics, soda and cellulose.


<h2>Continuous solids throughput under the toughest conditions</h2>
Pusher centrifuges from Ferrum are continuously operating filter centrifuges that are based on the very successful Sulzer Escher Wyss design. The slurry is fed continuously to the product acceleration disc via the filling pipe. The solids are transported out of the centrifuge basket into the discharge channel, from where they leave the pusher centrifuge. The cake is cleaned in the centrifuge by adding washing liquid on to the solid cake.

Various models have been developed with basket sizes ranging from 230mm to 1200mm. The most common applications are developed in agricultural and petrochemical industries, such as filtration for obtaining zinc sulphate, lysine, nitrocellulose, sea salt, sodium carbonate, urea, Glauber’s salt, potassium chlorate, potassium nitrate, linters and so on.

Pusher centrifuge

<span style="font-weight: 400;">Heating, cooling and tempering are important processes in the production of many products across all industrial sectors. For non-sterile manufacturing, heat exchangers need to be robust, reliable and efficient. For sterile products and pharmaceuticals production, heat exchange solutions must meet the stringent hygienic GMP requirements. </span>
<h2>Tailor-made shell and tube heat exchangers</h2>
<span style="font-weight: 400;">Ipros produce a range of bespoke and standard design heat exchangers suitable for use in a wide range of processes in the pharmaceutical, chemical, food and beverage, and power sectors. They are well known for their high quality construction to the EN 13445 standard and the PED/2014/68/EU </span><span style="font-weight: 400;">pressure equipment directive, and offer a range of designs for different use-cases.</span>

<span style="font-weight: 400;">For pharmaceutical and sterile production environments, the shell and tube heat exchangers are available which meet all GMP/FDA requirements. Additional features on the pharma range include full drainability on product side, aseptic connections DIN 11864, and a product-side surface finish electropolished to Ra &lt; 0.4µm.</span>

<span style="font-weight: 400;">Working ranges for all versions include pressures up to 10 bar, temperatures up to 180°C, and flow rates up to 30,000 litres per hour.</span>

<span style="font-weight: 400;">Available in horizontal or vertical mounting styles to suit your needs, the standard shell and tube heat exchangers range in size from 750mm to 3000mm.</span>

<span style="font-weight: 400;">Standard versions are available with a short lead time and excellent performance to price ratio where a “best fit” solution is optimal. A wide range of special designs are available on request for a completely bespoke solution. Options include floating heads, higher pressures and temperatures, different connection standards, different materials, passivation, and many more.</span>

Shell and tube heat exchanger

The production of high-quality biltong and similar dried meat products can pose problems with maintaining product quality, as well as the high energy cost associated with traditional drying solutions. A cutting-edge closed-loop system can not only deliver significant savings in energy costs but can also deliver superior product quality thanks to more efficient, lower temperature operation.


<h2>Standalone cabinet dryer for biltong and dried meat products</h2>
The WRH100G cabinet dryer from IKE is suitable for drying batches of 15 to 100kg of product using heat pump technology.

Warm, dry air enters at the bottom of the cabinet, and warm moist air exits at the top, where it is passed to the heat exchange unit. There is no cross-contamination between products, so different items can be dried at the same time. The closed-loop heat exchange system means there is no moisture in the cabinet to condense and drip, another problem with traditional solutions.

Featuring 15 shelves, the operation of the unit is simple thanks to touchscreen control. Set target temperature and humidity level and the machine will operate until the targets are met. There is no risk of over-drying the product, and quality is maintained from batch to batch. No other external connections are required - simply plug into a standard 220v supply.

By avoiding the use of traditional electric drying methods, the WRH100G provides energy savings of up to 80%.

All stainless-steel exterior construction means the WRH100G is easy to clean, and sturdy wheels enable to easy move it around, maximising your use of space. 15 open-mesh shelves mean there is no requirement for the manual turning of the product during the drying cycle. Alternatively, the product can be suspended in the cabinet.

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Industrial drying cabinet

Drying can be the most energy and time-consuming process in the food industry. This can have an effect on the quality of the produce. The batch flow technique can efficiently remove the maximum amount of moisture using the minimum amount of air, also saving on your energy costs.


<h2>A clean drying solution for high capacity and fast changeovers, maximizing energy efficiency</h2>
The Geelen Counterflow Batch dryer is a sustainable solution that monitors energy performance using an online energy efficiency indicator. It increases energy efficiency by 15-25% ensuring the maximum amount of moisture is removed using the minimum amount of air. Its drying process starts at the lowest deck and sequentially moves through the upper decks to ensure no product cross-contamination. Every product batch is treated individually in separated drying zones.

The batch dryer provides excellent moisture uniformity. The amount of evaporation can be controlled on each deck by variations of the drying air volume and temperature. Unlike crossflow dryers, it incorporates an online microwave moisture sensor that provides a solution of controlled and uniform moisture discharge during the process.

The recirculating batch dryer also comes in a large number of deck perforation designs suitable for drying in the pet food, aqua feed, or any granular food product industry that requires the highest standards of sanitation. This includes breakfast cereals, snack foods, coffee beans, cocoa, chocolate, breadcrumbs, couscous, fruits, vegetables, and nuts. It is designed to achieve the lowest need for cleaning and fastest cleaning times using the power of gravity flow to keep a dryer clean.

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Recirculating batch dryer

Find production technology for Recycled plastic drying, and connect directly with leading machine manufacturers worldwide

Recycled plastic drying

Which recycled plastic drying equipment do you need?

Pusher centrifuge

Shell and tube heat exchanger

Industrial drying cabinet

Recirculating batch dryer

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