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Industrial canning is an important packaging step within the food processing industry for items such as beverages and tinned products. Automatic dosing and weighing systems portion out your product before distributing it into separate cans. A can seamer then folds the lid over the flange of the container, hermetically sealing the can. Some manufacturers opt for an additional plastic cap allowing consumers to re-close the can after the lid would have been peeled off.

Canning

Peanut, which (ironically) is a legume, is the make-or-break ingredient of your mixed nuts manufacturing process. “Deluxe” packs tend to avoid them, as their price is much more affordable than other nuts, therefore not being premium. For a regular mix, on the other hand, peanuts can be the major ingredient you’ll include.

Mixed nuts

Packaging of food products, but especially those for babies, like infant formula, isn’t just about extending shelf life, it’s just as much about preventing it from going bad, exposing for example mould. This asks for very secure packaging parameters when sealing the product.


<h2>Seaming food products under modified atmosphere</h2>
The V-matic 127-3 by Swiss Can Machinery is a seaming machine that can seam cans, often filled with food products under a modified atmosphere. The seaming station that can evacuate, aerate and seam starts of by feeding the cans into the machine through a conveyor belt. The can is then placed into position in the vacuum-gassing chamber. To start the vacuum-gassing process, the chamber is hermetically closed so oxygen can be taken out of the can and nitrogen can be added in accordance with ratio the product demands. The whole chamber moves to the next station if the desired level of oxygen is reached. Only then is a lid added and the can seamed in a vacuum environment.

The sizes of the cans for this seeming machine can differ if they have a maximum diameter of 127 mm. The evacuating and aerating pressure is individually adjustable through a touch screen. The speed of the seaming rollers is independently adjustable.

Seaming machine for infant formula cans

Some products ask for a plastic reusable lid after the can has been seamed. The closing process might look easy, but often these snap-on lids that need to be on tight, are not placed correctly. And we all know turned caps or caps that fall back to the hopper, will create a jam that you want to prevent.


<h2>Putting on snap-on lids from a sloped conveyor</h2>
The Capper C 127 by Swiss Can Machinery has a sloped conveyor that puts the lids on the tins from such an angle, that improperly placed lids are an exception. The filled and seamed tins are following a path on a conveyor belt. The lids, coming down from a sloped conveyor are put in place on the tin by two rollers, after which the capped tins follow their way to the end of the belt.

The machine can work with different sizes, as long as the tins have a maximum diameter of 127 mm. The side conveyors have two servo drives and are synchronised with the main conveyor.

Capping machine for plastic lid oatmeal tins     

Making sure the right quantity of product is in the packaging can be a precise task if this is not automated. Goods can be sorted and metered, but when it comes to for example tinned peanuts, that doesn’t do the job.


<h2>Automatic filling, weighing and seaming</h2>
The Matic 127 Twin FP by Swiss Can Machinery is a can filling and seaming machine that also automates the weighing of the product. For the filling, the tins are placed on a belt and filled using 20 dosing heads and then weighed using a sensor. The filling station uses a vibrator to make sure the filling of the products is efficient. After filling and weighing, the tins follow their way on the belt to the seaming station where a spindle applies pressure so that the seaming rollers can seam the can in separate stages. The machine can handle different sizes, as long as the tins have a maximum diameter of 127 mm.

Filling and weight checking machine for food cans

Tin plate thickness for cans has gradually reduced over the years, which makes it a hassle to use new cans on old can seamers. This forces operators to keep lower chuck pressure and slow down the machine to avoid chuck slippage.


<h2>Reducing slippage problems by using gear driven lower lifters</h2>
The SAGA M series (consisting of three machines, available with 4, 6 or 8 spindles) by JK Somme has gear driven lower lifters, allowing to seam thinner metal thickness at higher speeds. Gear driven lower lifters result in an increased capacity of seamed cans per minute and it reduces the slipping of the seaming chuck.

The machine will seam cans with pet food, sliced mango, almond paste or a wide range of other canned products. Seaming with this series can be executed atmospheric, with steam vacuum, undercover gassing, liquid nitrogen dosing or clinching. A filled can made of tinplate or aluminum is placed on a belt and lifted up. During a compression stage, force is provided to hold the can that is being sealed against the seamer chuck. The can is then fed to the first roller while the chuck keeps the lid attached to the can while the seamer turntable moves the can upwards towards the chuck. Vacuum sealing machines suck oxygen from the can and put nitrogen gas in before resuming the sealing process. After this, the lid is put on the can and double seamed by the two rollers. The first roller folds the lids curl towards the flange of the can. The second roller tightens the sealing by compressing the hooks of the lid and the flange of the can.

The machine can handle round cans up to a 99 mm diameter, with heights up to 120 mm. Changing to another can shape is quite fast and can be done manually by unscrewing three main bolts and rotating a pinion located on the roof of the machine, which will move the complete seaming turret as well as the lid feeder till it reaches the desired height. Of the three machines, the 4M can seam up to 300 cans per minute, the 6M will do up to 450 can per minute and the 8M will go up to 600 cans per minute.

High speed can seamer

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Mixed nuts canning

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Seaming machine for infant formula cans

Capping machine for plastic lid oatmeal tins

Filling and weight checking machine for food cans

High speed can seamer

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