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In the pharmaceutical world, encapsulation refers to various techniques to enclose and protect the drug ingredients by forming the capsule shell. Encapsulation equipment changes depending on whether the manufacturer needs to produce a soft or hard gel capsule. For instance, encapsulation systems and machines for softgels control the entire process from start to finish because their shells are filled at the same time they are produced. On the other hand, the filling of hard gel capsules comes by separating the body from the cap, and after the filling operations, the two parts are sealed together again, forming the shell.

Encapsulation

The nonproprietary name for HPMC – hydroxypropyl methylcellulose – is such a mouthful that it has two abbreviations. Hypromellose is the other one. The non-ionized material offers a safe alternative to gelatin capsules, especially as most common API and excipients are suitable HPMC capsule ingredients.

HPMC capsules

For the production of pharmaceutical doses in capsule form complete accuracy of fill is paramount. To increase production efficiency and reduce costs this must be married effectively with high performance. This is a vital combination for lower volume production lines.
<h2>High performance capsule filler for lower volume production line</h2>
The Sejong Pharmatech F50 series is an entry-level capsule filling solution with cutting edge features that can enhance output by up to 26% and increase throughput speed by 12% compared to last generation machines, able to operate at 50,000 units per hour.

The F50’s index and cam drive power train also significantly reduces noise and vibration, increasing lifespan and reducing maintenance, and the whole unit is designed to allow for simple parts exchange where required. Advanced features include automatic capsule jam removal using high pressure air, without the requirement to disassemble the unit.

With a focus on accuracy, the F50 uses a 5 stage compression moulding system before filling to achieve the optimum results. Automatic weight control (AWC) function reduces fill variation to absolute minimum, and the system not only rejects capsules outside the variance limit, but also automatically reject any faulty capsule, for example due to imperfect closure or damaged capsule sleeve.

To suit your exact requirements, the F50 is able to handle a wide variety of dosages, including powders, pellets and tablets - allowing it to be used to fill combination capsules as well as single dose types.

The control system is fully 21CFR part 11 compliant, with graphical touchscreen control for ease of operation and monitoring of performance.

Entry level capsule filler

For higher production volumes of pharmaceutical capsules, speed, accuracy and reliability of production machinery is vital. For medium volume production lines this combination becomes particularly important, as increased speed should not detract from the highest levels of accuracy and efficiency.
<h2>High performance capsule filler for medium volume production line</h2>
The Sejong Pharmatech F125 series is a scale-up capsule filling solution with cutting edge features that can operate at up to 126,000 units per hour.

The F125 has an innovative drive train that has been designed to reduce vibration levels, this results in lower noise and a longer component lifespan. Modular construction means part replacement is straightforward and simple when required.

Advanced features include a high pressure air system for the automatic clearance of capsule jams. This reduces downtime as there is no need to disassemble the unit.

For the highest accuracy levels, the F125 uses a 5 stage compression molding system prior to fill. This ensures optimum pressing results. In addition, the automatic weight control system ensures minimal variance from the programmed fill level, and offers automatic rejection of failed fills, as well as imperfect capsule closures or damaged sleeves.

To suit your exact requirements, the F125 can produce a large variety of doses, filling capsules with powders, tablet and pellets. The F125 can also produce combination capsules containing mixed dosage types.The control system is fully 21CFR part 11 compliant, with graphical touchscreen control for ease of operation and monitoring of performance.

Scale up capsule filler

In the highest volume pharmaceutical production environments, capsule filling needs to be extremely accurate whilst providing increased throughput in order to improve efficiency. Equipment that is designed to minimize downtime becomes particularly important in larger-scale production.
<h2>Highest performance capsule filler for large volume production line</h2>
The Sejong Pharmatech F180 series is a high capacity capsule filling solution with cutting edge features that can operate at up to 184,000 units per hour.

The F180’s proprietary drive system has been designed to offer maximum speed and performance whilst minimizing maintenance through reduced vibration. In addition, the modular nature of the system allows for rapid and straightforward replacement of individual components, keeping downtime to a minimum.

Further innovation includes the provision of an automated capsule jam removal system. Using high pressure air, the machine can self-clear without the need for any disassembly, saving valuable time.

Because increased speed must not lead to a reduction in quality, the F180 is fitted with a 5 stage compression moulding system to ensure the optimum capsule fill even at highest speeds.

In addition, the comprehensive AWC (automatic weight control) functions reject any doses that are not filled within tolerance, as well as automatically rejected any faulty capsules that have not fully closed, or where the capsule sleeve has been damaged.

To meet your exact needs and offer full flexibility, the F180 is able to handle a wide variety of encapsulated dosage types, including powders, pellets and tablets. It can also fill capsules with a mixture of these doses, allowing scope for the production of a large number of products.

The control system is fully 21CFR part 11 compliant, with graphical touchscreen control for ease of operation and monitoring of performance.

High capacity capsule filler

The production of pharmaceutical capsules requires that individual doses are checked for accuracy. In a production environment this also needs to be done at speed. Fast throughput and ease of use are important in a production scale checkweigher.
<h2>High accuracy, easy-to-use weight checkers for a range of production scales</h2>
The Sejong Pharmatech iW Series of production weight checkers have been specifically designed to give the highest accuracy whilst maximising throughput and simplifying operation and maintenance.

Available in 4 variants, the iW series is capable of checking 10,000, 60,000, 120,000 or 180,000 units per hour to suit your exact requirements.

The highly accurate weight cell used offers accuracy of +/-2mg whilst operating at these speeds, and the simple to use touchscreen display provides instant graphical feedback on the performance of the unit. The control system is fully 21CFR part 11 compliant for record-keeping and monitoring.

Able to handle a range of capsule sizes from #000 to #5, the machine has two output paths, one for pass, one for reject. Optional extras include air conveyor to transport capsules from the pass chute to storage container.

The machines are top loaded for convenience and feature built-in castors to allow easy movement of location or to access parts of the machine for maintenance and inspection.

Capsule checkweigher

Find production technology for HPMC capsules encapsulation, and connect directly with leading machine manufacturers worldwide

HPMC capsules encapsulation

Which hpmc capsules encapsulation equipment do you need?

Entry level capsule filler

Scale up capsule filler

High capacity capsule filler

Capsule checkweigher

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