Capsule sorter elevator for encapsulation processes
Ensure uninterrupted encapsulation by efficiently removing defective capsules, streamlining your production line with precision sorting and automated integration.
Sorts and Elevates Capsules for Encapsulation
The Sorter Elevator SE 100 and SE 200 from ACG are engineered to enhance efficiency in capsule production lines. By connecting directly to the encapsulation machine’s empty capsule hopper, they resolve the issue of defective capsules by performing a diametric sort early in the process. This integration allows manufacturers in the pharmaceutical and nutraceutical industries to maintain high throughput, optimizing lines with a capacity of up to 220,000 capsules per hour. Operating at high-speed, these sorter elevators prevent encapsulation downtime, ensuring a continuous and automated workflow. Compact in design, they fit seamlessly into existing setups, saving valuable floor space. Additionally, their robust construction offers long-term durability, adaptable to various capsule types, including gelatin and plant-based capsules. Ensuring cleanliness and compliance, they support stringent GMP standards, essential for maintaining product integrity throughout the encapsulation process.
Benefits
- Increases production efficiency by sorting up to 220,000 capsules per hour.
- Minimizes process interruptions through effective removal of defective capsules.
- Saves floor space with a compact design, ideal for crowded production environments.
- Streamlines operations with seamless integration into existing encapsulation lines.
- Ensures regulatory compliance with GMP standards for pharmaceutical applications.
- Applications
- Pharmaceutical capsules,Nutraceutical capsules,Pharmaceuticals
- End products
- Acetaminophen capsules,Gelatin capsules,Plant-based capsules,Multivitamin capsules,Herbal supplement capsules,Ibuprofen capsules,Probiotic capsules,Fish oil capsules,Vitamin d soft gels,Omega-3 capsules
- Steps before
- Empty capsule manufacturing,Granulation,Capsule filling preparation
- Steps after
- Capsule filling,Encapsulation,Automated capsule loading,Tablet coating,Packing
- Input ingredients
- empty capsules,defective capsules
- Output ingredients
- sorted capsules
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Output
- Up to 220,000 capsules/hr
- Output for SE 100
- Up to 100,000 capsules/hr
- Output for SE 200
- Up to 220,000 capsules/hr
- Automation
- Complete automation with ACG connection
- Integration
- Integrates with ACG encapsulation machines
- Footprint
- Small footprint
- Automation level
- Automatic / Integrated with encapsulation machine
- Output rate
- Up to 220,000 capsules/hr
- Integration capability
- Integrates with ACG encapsulation machines
- Sorter efficiency
- Diametric sorting of defective capsules
- Small footprint
- Space-saving design
- Continuous operation
- Ensures smooth operation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Small
- Integration
- With ACG encapsulation machines
- Output Capacity
- Up to 220,000 capsules per hour
- Control Panel Type
- Touchscreen/HMI
- Integration Compatibility
- ACG Encapsulation Machines
- Automation Level
- Full Automation
- Footprint
- Compact/Small
- Checkweigher Integration
- Compatible