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Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

Children love them, and adults love them too. Extruded cereal is a typical ready-to-eat cereal with different flavors and shapes. You pour cold milk into a bowl of extruded cereal and eat them for breakfast or sometimes as a dessert. These shapes of cereals are refined by thermo-mechanical cereal extruder machines. Typically, extruded cereal can be categorized into three kinds: direct expanded cereal, co-extruded cereal, and extruded flakes. Depending on which kind of extruded cereal you are making among these three kinds, your choice of processing line will differ.

Extruded cereal

Hygienic bagging with a compact packing machine that can withstand the harshest wash down processes.


<h2>Ultra sanitary servo driven bagging machine</h2>
The VikingMašek Intermittent Bag maker (ES400) is built to withstand the harshest wash down procedures. This machine has a superior hygienic design and rugged construction. This state-of-the-art vertical hygienic bagger features slanted electrical and pneumatic cabinets, fully stainless steel construction, and an open design for ease of cleaning

This servo-driven bagger is perfect for the hygienic vertical bagging of fresh and frozen fruit, vegetables, and meat/poultry.

Hygienic vertical bagging machine

Automated case packer machines are a good solution to achieve reliability and to increase the production cycle in the last step of the packaging process. These machines insert products, like flexible packaging as pouches, inside of shipping cases, in order to prevent damage and to optimize transport.


<h2>Flexible packaging solution to load pouches in cases</h2>
Senzani CPTL case packers are used for packing different products in a so-called American cases (a regular slotted container) using top-load filling with a production speed up to 25 cases per minute. With CPTL, three steps of the production process (case opener, filling and sealing) are put together, and several products such as cartons, doypacks, pouches, bags, flowpacks and tins can be packed.

All equipment movements are simultaneous and synchronised, to guarantee high speed and a good case form. The cases are kept in shape in the transfer phases towards the filling area thanks to the transport chains and catenaries.

It’s easy to change the shape and size of the packaging, there is no need for any additional tools. The size changeover set includes instructions on the operator’s manual to avoid mistakes. Photocells detect any irregularities in the case sealing, self-adhesive tape or hot-melt glue. This automatic control system ensures very good reliability.

Case packer machine for pouches

Depending on the primary product packages, food products like confectionery (biscuits and candies) that are packaged in a tray, can be a tight fit with secondary packaging. In this case, a solution that would be able to load the product horizontally (from the bottom of the packaging) and that pushes the product into a carton from the side, would be ideal. A horizontal cartoner is a great match for efficiently packaging food products such as flour mixes, frozen dumplings or snacks, where there’s not too much worry about breakage.


<h2>Pushing the product horizontally into cartons</h2>
The Basis50 horizontal cartoning machine designed by Basis shapes cartons for secondary packaging of food products from pre-glued blanks. Blank cartons are loaded in the machine, after which the small flaps on the end of the carton are folded, followed by the bigger flaps. With the machine, the food products that might come in bags or trays or other primary packaging, are now automatically pushed in the cartons by pushers in continuous motion. After putting the product in the preformed cartons, necessary information is printed on the outer box flap, after which the packaging is sealed with hot melting glue. The machine works with a production speed of up to 50 cartons per minute.

Secondary packaging sizes are flexible in length, width and height. The machine can work with getting the supply from a conveyor system or a flow pack. Another option is getting the supply manually. Also, it is easy to change between the primary packaging solution, be it a thin plastic film or for example group stacking of bars. Then, there is the option for the Basis50 to work with various types of packs.

Horizontal cartoner for food products

When packaging products such as seeds, cereal, snacks, candies, nuts, tea, dried fruits and many other bulk or small products, a pillow bag is one of the most popular packaging choices. It saves on space, is light, easy to open, and most importantly – cost effective. For gaining the best profit, it is also important that a pillow bag machine is fast and flexible. A packaging machine that works at a good speed and uses pillow bags as a packaging form, is a great cost-effective fit.


<h2>Top loading the product in the bag and sealing it shut</h2>
The Basis17, designed by Basis, is a fast model for packing bulk production a so called pillow bag, gusset bag or stabilo bag.  The machine reaches a speed of up to 120 packs per minute. A pillow bag is formed from a continuous roll of packaging film and guided over a forming tube. Seal bars bond the film on the two long sides of the bag after which the shorter bottom side is sealed by a separate seal bar. The product is then loaded into the bag through a forming tube and once the bag is filled, the top of the bag is sealed as well. The long film that forms several bags is now separated by a knife to form individual bags. After this stage, the end product is discharged from the machine.

The Basis17 gives the opportunity to pack the product in a wide range of packages, including pillow, gusset and stabilo bag. It can be integrated with weighters such as a volumetric rotary, a volumetric auger, a weight vibration (linear) or a combination (multi-head) of types. It is possible to pack products in the weight range from 25 gram to 1000 gram.

Pillow bag vertical packing machine

Find production technology for Extruded cereals bagging, and connect directly with leading machine manufacturers worldwide

Extruded cereals bagging

Which extruded cereals bagging equipment do you need?

Hygienic vertical bagging machine

Case packer machine for pouches

Horizontal cartoner for food products

Pillow bag vertical packing machine

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