Wafer cutting system for cream-filled wafers

Achieve precise cuts on filled and coated wafer products with high-speed efficiency, optimizing your production line for diverse confectionery and snack applications.

Cuts and Distributes Filled and Coated Wafers

The Wafer Cutting Machine WD XX from Hebenstreit GmbH is a fully automatic solution designed for precise cutting tasks in wafer production environments. Utilizing independent servo-driven motors, the machine optimizes cutting speed for both primary and secondary cuts, ensuring high-quality, uniform results. Ideal for a variety of applications, including cream-filled and chocolate-coated wafers, as well as other filled snacks, the WD XX seamlessly integrates into high-capacity production lines. With a throughput of up to 20 cuts per minute, this cutting machine enhances efficiency and minimizes waste. Made in Germany, it features robust construction and offers customization options to accommodate specific manufacturing needs, while its design supports easy integration with existing upstream and downstream processes.

Benefits

  • Enhances production efficiency with independent servo-driven cutting optimization.
  • Reduces product variation and waste through precise, uniform cuts.
  • Integrates seamlessly with existing lines, minimizing installation and operational disruption.
  • Supports versatile production needs, accommodating a wide range of filled and coated wafer products.
  • Offers high-capacity operation, maintaining output rates of up to 20 cuts per minute.

General


Applications
Special products,Pet food,Coated wafers,Moulded wafers,Flat wafers,Cereals,Sweet snacks,Hollow wafers,Extruded products,Whole grain products,Filled snacks,Savoury snacks
End products
Filled pastry sticks,Caramel-filled wafers,Gluten-free wafers,Chocolate-coated wafers,Nut-filled wafers,Granola bars,Rice crackers,Oatmeal-based snacks,Cream-filled wafers,Bacon-flavored snacks,Whole grain energy bars,Cheese snacks,Jam-filled wafers,Cornflakes,Chicken-filled pet biscuits,Cat snacks,Fruit-flavored crisps,Dog treats,Vanilla wafers,Honey-filled snacks
Steps before
Batter Preparation,Baking,Sheet Cooling,Conditioning,Spreading,Stacking,Sandwich Cooling
Steps after
Discharge,Distribution
Input ingredients
cream,caramel,jam,batter
Output ingredients
flat wafers,hollow wafers,cut wafers
Market info
Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.

Technical Specifications


Capacity
Up to 20 cuts per minute
Automation
Fully automatic
Drive System
Two independent servo drives

Operating Characteristics


Automation level
Fully automatic
Cutting speed
Up to 20 cuts per minute
Independent servo drives
Two independent drives for optimal speed control
Production capacity
High plant capacity
Integrated process steps
Batter Preparation to Discharge,Distribution

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Not specified
Machine Dimensions
Not specified
Feed/Discharge Method
Automatic
Control Type
Fully automatic with servo drives

Custom Options


Control panel type
Integrated control panel with HMI