Vertical vibratory tablet deduster for pharmaceutical tablets

Ensure optimal cleanliness and quality assurance for tablets and capsules by effectively removing dust and burrs during production, enhancing the reliability and efficacy of the final product.

Dedusts and Conveys Tablets and Capsules

The KD70A Series from Krämer AG is designed for efficient dedusting and conveying of tablets and capsules in the pharmaceutical, nutraceutical, and vitamin industries. This vertical vibratory deduster integrates seamlessly into your production line, using a gentle vibratory mechanism to remove excess dust while maintaining product integrity. Suitable for a wide range of tablet sizes, from standard aspirin and vitamin C tablets to micro-tablets, the KD70A Series ensures compliance with industry standards, including GMP and SMEPAC certification, and meets ATEX guidelines for dust containment. Its continuous operation capability, paired with an automatic control system, enhances throughput while minimizing manual intervention. Constructed from high-grade stainless steel, this equipment offers excellent corrosion resistance, ensuring longevity and reliability. The system supports quick cleaning protocols and easy maintenance to minimize downtime. Flexible integration options and engineering support allow customization to match specific production requirements, making it an indispensable addition to your facility.

Benefits

  • Ensures high product quality by effectively removing dust and debris.
  • Increases production efficiency with continuous operation and minimal manual intervention.
  • Enhances safety and compliance by meeting GMP, SMEPAC, and ATEX standards.
  • Offers flexibility and scalability through customizable integration options.
  • Minimizes maintenance costs with robust construction and easy cleaning processes.

General


Applications
Vitamins,Nutraceuticals,Tablets,Capsules,Pharmaceuticals
End products
Ibuprofen tablets,Effervescent vitamin d tablets,Multivitamin capsules,Vitamin c tablets,Herbal supplement capsules,Probiotic capsules,Fish oil capsules,Calcium tablets,Omega-3 capsules,Aspirin tablets
Steps before
Tablet Compression,Capsule Filling
Steps after
Sterilization,Packaging,Coating,Inspection
Input ingredients
tablets,mini/micro-tablets,effervescent tablets,capsules,special shapes,Ø 3-35 mm tablets,Ø 1.5-3 mm mini/micro-tablets,Ø 25-35 mm effervescent tablets,size 4-00 capsules
Output ingredients
dedusted tablets,polished capsules,deburring tablets,conveyed tablets,conveyed capsules
Market info
Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.

Technical Specifications


Deduster Capacity
Up to 10,000 tablets/min
Capsule Polisher Capacity
Up to 420,000 capsules/hr
Conveyor Type
Horizontal and Upward
Tablet Sizes
Ø 3-35 mm
Mini/Micro-tablet Sizes
Ø 1.5-3 mm
Effervescent Tablet Sizes
Ø 25-35 mm
Capsule Sizes
4-00
Compliance
SMEPAC Certified
ATEX Certification
Yes
Automation
Manual/Automatic Control
Metal Detection
Optional

Operating Characteristics


Working mechanism
Vertical vibratory dedusting
Integrated steps
Dedusting,deburring,upwards conveying
Automation level
Manual / PLC
Cleaning method
Manual / CIP
Batch vs. continuous operation
Batch
CIP/SIP
Optional CIP
Changeover time
Quick
Energy efficiency
High
Compatibility with high containment environments
Yes
SMEPAC certification
Yes
ATEX guidelines compliance
Yes
Customer-specific systems
Available

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ATEX certification
Yes
SMEPAC certification
Yes

Physical Characteristics


Machine footprint
Compact
Feed method
Horizontal and upward conveying
Discharge method
Upwards conveying
Basket size
For tablet sizes Ø 3-35 mm
Cone size
For capsule sizes 4-00

Custom Options


Control panel type
PLC-controlled
Integration possibilities
Compatible with tablet press,capsule filling,and packaging lines
Compact footprint
Space-saving design
Discharge method
Manual / Automatically controlled distribution