Uht sterilization solution for liquid food products

Enhance your liquid food processing with reliable UHT sterilization, ensuring product safety while maintaining flavor integrity through advanced heat treatment and energy-efficient steam injection.

Sterilizes Liquid Products with Precision

The UHT Sterilization Plant from SAP Italia combines state-of-the-art tubular and plate heat exchangers to deliver a versatile, reliable solution for the food and beverage industry. It features gentle heat treatment, preserving liquid product quality while ensuring sterilization for extended shelf life. Capable of processing various liquid applications—such as juices, flavored milk, and sauces—it efficiently handles diverse products with or without particulates. Offering high levels of automation, the system includes a user-friendly interface and integrated CIP unit for seamless operation and maintenance. With options for direct or indirect steam injection, the plant enhances heat recovery efficiency and reduces energy consumption. Built for robustness and longevity, this equipment can be customized to meet specific process requirements, supporting a range of capacities and throughputs to fit different production scales.

Benefits

  • Enhances product quality retention, ensuring a consistent, consumer-ready output.
  • Lowers operational costs with energy-efficient heat recovery systems.
  • Increases production flexibility with capability to process liquids containing particles.
  • Minimizes labor involvement through a sophisticated, easy-to-use automated interface.
  • Streamlines maintenance with CIP integration, reducing downtime and contamination risks.

General


Applications
Liqueurs,Sauces,Water,Wine,Milk,Spirits,Gravies,Ice cream,Beer,Eggs products,Syrups,Soft drinks,Dairy products,Juices
End products
Soda beverages,Gin,Apple juice,Bottled drinking water,Lager beer,Pasteurized egg yolk,Orange juice,Almond milk,Red wine,Cheese sauce,Béchamel sauce,Eggnog,Vanilla ice cream,Fruit syrups,Cola drinks,Flavored milk,Vodka
Steps before
Mixing,Carbonating,Filtration
Steps after
Aseptic storage,Packaging
Input ingredients
syrups,juices,milk,dairy products,soft drinks,products containing pulp,products containing particles
Output ingredients
pasteurized beverages,sterilized milk,sterilized juice,sterilized dairy products
Market info
SAP Italia (Omnia Technologies) is known for providing advanced industrial ETO equipment solutions and innovative digital manufacturing tools, with a reputation for engineering excellence and delivering customized, technologically sophisticated products in the manufacturing sector.

Technical Specifications


Automation
Very high level of automation
Flexibility
High flexibility and customized solutions
Sterilization capability
Able to sterilize products containing pulp and particles
Heat treatment
Gentle heat treatment
Heat recovery system
High performance heat recovery system
Steam injection
Direct or indirect steam injection system
Heat exchanger type
Plates or tubular

Operating Characteristics


Automation level
High
Batch vs. continuous operation
Continuous
CIP/SIP
Integrated CIP Unit
Energy efficiency
Power saving
Flexibility
High flexibility for various product types
Gentle heat treatment
Maintains product quality
User interface
User-friendly software
Heat recovery system
High performance

Material Compatibility


Corrosive resistance (e.g. acids)
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Heat exchanger type
Plates / Tubular
Sterilization method
Direct steam / Indirect steam
System integration
Integrated CIP Unit
Automation level
High Automation

Custom Options


Control panel type
User-friendly interface
Integration possibilities
High level of automation
Heat exchanger type
Plate or tubular
Steam injection system
Direct or indirect
Customization for product type
Ability to handle pulp and particles