Turbo block flaker for cacao butter

Efficiently transform large chocolate and fat blocks into uniform flakes, enhancing processing speed and product consistency for confectionery and bakery operations.

Flakes Cacao Butter, Chocolate, and Fats Rapidly

The Turbo Block Flaker for Cacao Butter by Prefamac Chocolate Machines is an industrial solution engineered for high-speed flaking of solid cacao butter, chocolate, and various fats. This equipment excels in processing large blocks, flaking 40 kg chocolate blocks or 5kg individual blocks within minutes, optimizing time and effort. Prefamac’s design features solid stainless steel construction and safety-focused elements like a transparent cover for hygiene and protection. The flaker efficiently processes continuous high-speed operations, suitable for chocolate manufacturers and large-scale food processing companies. Its versatility in applications extends to chocolate, fats, and sweets production, delivering flakes of desired thickness and length through adjustable motor speeds. Integration with existing production lines is seamless, with connections available for Prefamac and GIRAFFE conveyor systems. Employing separate motors for block pushing and knife rotation allows precise control and adaptability in flake production, enhancing batch quality and consistency.

Benefits

  • Enhances production efficiency with rapid flaking capabilities for large volume processing.
  • Minimizes manual labor and ergonomic strain with an automated roller system and adjustable motor speeds.
  • Ensures consistent, high-quality flakes adjustable for various product applications.
  • Integrates seamlessly with existing production lines, reducing setup time and enhancing workflow.
  • Promotes hygiene and safety with its stainless steel construction and protective transparent cover.

General


Applications
Chocolate,Sweets,Fats,Cacao butter
End products
Chocolate flakes,Cacao butter flakes,Animal fat flakes,Vegetable fat flakes
Steps before
Cooling,Tempering,Solidification
Steps after
Melting,Packaging,Decorating
Input ingredients
40 kg chocolate blocks,5 kg cacao butter blocks,animal fats,vegetable fats
Output ingredients
chocolate flakes,cacao butter flakes,fat flakes
Market info
Prefamac is known for manufacturing high-quality chocolate processing equipment, including tempering, enrobing, and cooling machines. The company is recognized for innovative and custom-engineered solutions tailored to the confectionery industry, emphasizing precision, efficiency, and reliability.

Technical Specifications


Capacity
Flakes 40 kg chocolate blocks in 5 minutes
Capacity
Flakes 20-25 kg cocoa butter in 2.5 minutes
Speed
Fast and easy flaking
Automation
Completely automatic
Material Construction
Stainless steel

Operating Characteristics


Flaking speed
40 kg/5 min
Block size compatibility
5 kg to 40 kg
Flake thickness
Adjustable
Motor control
Potentiometer-regulated
Automation level
Automatic/Accelerated return
Integration compatibility
Prefamac conveyor / GIRAFFE conveyor
Ergonomics
Roller system for block input
Safety features
Transparent cover
Control panel
Centralized

Material Compatibility


Cleanability
Stainless steel construction for easy cleaning
Corrosive resistance (e.g. acids)
Stainless steel construction
Abrasion resistance
Solid construction for intensive use
Density/particle size
Compatible with chocolate,cocoa butter,and fats

Product type Characteristics


Flake size range
Variable flake thickness and length

Physical Characteristics


Control panel type
Central control panel
Cutter type
Rotating knives

Custom Options


Control panel type
Central control panel
Integration possibilities
Compatible with Prefamac conveyor belt / GIRAFFE conveyor belt
Blade customization
Various blades for different flake lengths and thicknesses
Motor speed adjustment
Regulated by potentiometers
Ergonomic features
Lifting eyes for blade adjustment,roller system for block loading
Return adjustment
Customizable to specific dimensions
Automatic features
Automatic and accelerated return