Tablet coating system for high-capacity operations
Streamline your tablet production with a coater that maximizes throughput while ensuring precise film and sugar coating applications, seamlessly integrating into high-speed, automated batch processes to deliver consistent, high-quality tablets.
Coats, Washes, and Mixes Tablets Efficiently
The SMARTCOATER 2000 X•ONE, a cutting-edge tablet coating system from ACG, is designed to elevate your pharmaceutical and nutraceutical production processes. Featuring a larger drum with universal mixing baffles, it adapts seamlessly to batch sizes ranging from 30% to 100% without requiring changeovers. This flexible system efficiently applies both film and sugar coatings on tablets such as multivitamins, pain relief, and effervescent tablets.
Operating at high speed, this automated system is equipped with ACG’s X•ONE 2.0 Spray Nozzle, which ensures uniform coverage and reduces product build-up. The process is managed by ACG’s exclusive command process control system, which complies with ATEX, GAMP 5, and 21 CFR Part 11 regulations. The integrated wash-in-place technology with optimally arranged nozzles ensures comprehensive cleaning, including in hard-to-reach areas, enhancing both safety and efficiency. This system serves pharmaceutical manufacturers, nutraceutical producers, and tablet makers seeking reliable, scalable, and compliant coating solutions.
Benefits
- Increases production flexibility with universal mixing baffles, eliminating changeover time.
- Enhances coating precision and reduces waste with lightweight, anti-bearding spray nozzles.
- Ensures regulatory compliance and operational safety with advanced, intuitive process control systems.
- Minimizes cleaning downtime with efficient wash-in-place technology targeting hard-to-reach areas.
- Supports high-speed tablet processing for improved operational efficiency and productivity.
- Applications
- Coating materials,Pharmaceutical tablets
- End products
- Sugar-coated cough tablets,Anti-inflammatory tablets,Ibuprofen film-coated tablets,Vitamin d tablets,Antacid tablets,Herbal supplement tablets,Multivitamin tablets,Effervescent tablets,Pain relief tablets
- Steps before
- Granulation,Tablet compression
- Steps after
- Packing,Tablet inspection
- Input ingredients
- uncoated tablets
- Output ingredients
- film-coated tablets,sugar-coated tablets
- Market info
- ACG World is known for its expertise in manufacturing pharmaceutical and nutraceutical processing and packaging machinery, offering innovative equipment solutions and maintaining a strong reputation for quality and reliability in the global market.
- Working volume
- 800–2,000 l
- Batch size
- XL batch sizes
- Nozzle design
- Adjustable nozzle with intermediate angle adjustment
- Spray Nozzle Weight
- 800 g
- Process control system
- X•ONE command process control system
- Coating drum design
- Shallower coating drum
- Automation
- Modular,automated and integrated design
- Cleaning technology
- Wash-in-place (WIP) technology
- Regulatory compliance
- ATEX,GAMP 5,21 CFR Part 11
- Capacity handling
- 30–100% capacity without changeover
- Discharge method
- Built-in discharge baffles
- Automation level
- PLC / Advanced Command System
- Changeover time
- Minimized - No changeover needed between 30% and 100% capacity
- CIP/SIP
- Integrated Wash-in-Place (WIP) technology
- Cleaning method
- Automated with inbuilt manifold
- Batch vs. continuous operation
- Batch
- Energy efficiency
- Optimized for high-capacity operations
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Drum size
- 800 l - 2,000 l
- Discharge method
- Built-in discharge baffles
- Control panel type
- ACG’s exclusive X•ONE command process control system
- Compact footprint
- Smaller footprint design
- Control panel type
- Intuitive HMI
- Spray nozzle customization
- X•ONE 2.0 Spray Nozzle with Anti-Bearding Cap
- Integration possibilities
- PLC/SCADA compatibility
- Drum capacity adjustment
- 30 to 100% without changeover
- Ergonomic design
- Spray arm with three directional settings
- WIP technology customization
- Advanced wash-in-place (WIP) with optimal nozzle arrangement