Surface drying system for pasta production

Ensure optimal surface drying of pasta and snacks post-pasteurization, preventing product sticking while maintaining consistent humidity levels to enhance product quality and production efficacy.

Dries and Controls Surface Moisture in Foods

The CA – Drying Zone and its advanced variant, the CA HE – Drying Zone High Efficiency, are engineered by GEA to precisely manage surface drying in food processing. This equipment effectively dries pasta and snacks post-pasteurization with its dual ventilation systems, using controlled hot air to ensure consistent moisture removal and prevent product sticking. Featuring a stainless-steel structure with circular section design, the machine facilitates easy washing and maintenance, minimizing downtime.

The systems accommodate belt widths ranging from 750 mm to 2000 mm and drying chamber lengths of up to 8 meters, providing flexibility for various production scales. The CA HE variant includes a sophisticated condensation system for enhanced humidity control, crucial for maintaining high-quality end-products like fusilli, ravioli, and cornflakes. Operational efficiency is boosted by PLC-controlled extractors and inverter-controlled ventilators that optimize air and energy use. Designed for continuous, high-speed operations, the equipment integrates seamlessly into existing production lines, offering food processing companies critical support for maintaining dry end-products such as pasta and snacks.

Benefits

  • Enhances product quality by preventing sticking with efficient surface drying.
  • Minimizes production downtime with easy-to-clean, accessible design.
  • Optimizes energy use through inverter-controlled ventilation systems.
  • Ensures precise humidity control for consistent product moisture levels.
  • Seamlessly integrates into high-speed, continuous production lines.

General


Applications
Snacks,Breakfast cereals,Fresh pasta,Pasta
End products
Spaghetti,Cornflakes,Granola bars,Fusilli pasta,Tortilla chips,Rice puffs,Potato chips,Elbow macaroni,Ravioli,Spiral macaroni,Penne pasta
Steps before
Pasteurization
Steps after
Packing,Coating
Input ingredients
humid product,pasteurized product
Output ingredients
dried product,non-sticky product
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Usable belt width
750 - 1500 – 2000 mm
Drying chamber length
3-6 m
Drying chamber length
5-8 m
Automation
PLC-controlled

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Inline Continuous
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Cleanability
Stainless steel structure for easy cleaning
Corrosive resistance
Stainless steel
Density/particle size
Compatible with various pasta sizes

Physical Characteristics


Usable belt width
750 - 1500 – 2000 mm
Drying chamber length
3-6 m
Drying chamber length (HE version)
5-8 m
Construction material
Stainless steel
Machine structure
Circular section
Panel design
Inclined bottom panel
Accessibility
Openable lateral panels hinged

Custom Options


Ventilation System Control
PLC-controlled
Humidity Control
Customizable Percentage
Belt Width
750 - 1500 - 2000 mm
Drying Chamber Length
3-6 m
Stainless Steel Structure
Yes
Openable Panels
Hinged Accessibility