Stretching machines for dry and hard cheeses

Enhance your cheese production with a system that ensures precise stretching and pasteurization, ideal for achieving the perfect texture in dry mozzarella, scamorza, and provolone.

Stretches and Pasteurizes Cheese with Hot Water

The Combi machines with rotary paddles from GEA are engineered specifically for the industrial-scale production of dry and hard cheeses including mozzarella, scamorza, and provolone. These hot water stretching machines employ a robust rotary paddle system to stretch and pasteurize cheese, ensuring optimal texture and consistency. With a processing capacity ranging from 500 to 6,000 kg/h, these machines are ideal for medium-to-high industrial production scales. They feature two counter-rotating augers for pre-stretching curd, alongside precision manual micrometric valves for controlled hot water delivery. Integration with GEA molding units, including high-capacity carousel machines, is seamless, making them versatile in large-scale operations.

Operational efficiency is enhanced by servo-motor drives allowing precise control over auger and paddle speeds. With Teflon-coated components and optional non-stick Vulcan treatment, the machines minimize product adherence and ensure longevity. The system complies with stringent hygiene regulations and is equipped for clean-in-place connections, optimizing maintenance and minimizing water usage. PLC-operation allows for remote assistance, offering enhanced operational flexibility and support for cheese producers optimizing their production lines.

Benefits

  • Enhances cheese texture consistency with precise hot water stretching and pasteurization.
  • Increases production efficiency with continuous operation and rapid throughput up to 6,000 kg/h.
  • Improves operational safety with integrated mechanical and electromechanical protection.
  • Minimizes cleaning time and resource usage with CIP compatibility.
  • Provides operational flexibility with PLC control and remote assistance capabilities.

General


Applications
Dairy products,Cheese
End products
Provolone,Scamorza,Dry mozzarella
Steps before
Curd Cutting,Pre-Stretching,Feeding
Steps after
Molding,Pasteurization,Cleaning,Waste Liquid Removal
Input ingredients
curd pieces,hot water
Output ingredients
dry mozzarella,scamorza,provolone,dry and hard cheeses,elastic and fibrous cheeses,stretched cheese
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Production capacity
500–6,000 kg/h
Cheese type compatibility
Dry mozzarella,scamorza,provolone
Stretching technology
Rotary paddle
Pre-stretch system
Counter-rotating augers
Water delivery control
Manual micrometric valves
Pasteurization method
Hot water
Auger and paddle speed control
Servo-motor drives with mechanical inverters
Coating treatments
Teflon / Vulcan non-stick
Cleaning compatibility
Cleaning-in-place (CIP)
Remote assistance
PLC-operated machines

Operating Characteristics


Working mechanism
Rotary paddles with counter-rotating augers
Production capacity
500–6,000 kg/h
Control system
PLC-operated
Automation level
Servo-motor drives with PLC
Water usage
Controlled by manual micrometric valves
Integration capability
Compatible with GEA molding units
CIP/SIP
Connected to cleaning-in-place plant
Pasteurization capability
Hot water pasteurization
Non-stick technology
Teflon-coated or Vulcan treatment
Energy efficiency
High due to robust operation
Cleaning method
CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Cheese Type
Dry mozzarella,scamorza,provolone
Operation Scale
Medium-to-high industrial-scale

Physical Characteristics


Machine throughput
500–6,000 kg/h
Auger type
Counter-rotating
Paddle type
Rotary paddles
Body coating
Teflon or non-stick Vulcan treatment
Heating method
Hot water
Control valve type
Manual micrometric
Feed method
Through feeding tunnel

Custom Options


Control panel type
PLC with HMI
Integration possibilities
Molding units,CIP plant
Coating type
Teflon or Vulcan treatment
Drive system
Servo-motor with mechanical inverters
Cleaning System
CIP compatible
Remote assistance capability
Available
Output capacity range
500–6,000 kg/h