Standardized modular tray former for secondary packaging

Optimize your packaging line efficiency with this modular tray former, seamlessly facilitating diverse tray shapes and sizes for swift product containment in high-speed operations.

Forms and Packs Trays at High Speed

The NTF-60 from Rychiger is a modular tray former designed for streamlined secondary packaging operations. This equipment excels with its standardized design and easy integration into existing production lines. It uses precise forming, folding, and gluing processes to create trays for a variety of products, including coffee pods, protein bars, and pharmaceutical tablets. Capable of producing up to 60 trays per minute, the NTF-60 offers high-speed operations suitable for continuous production. Its modular architecture supports automated control via a PLC, and configurable tray sizes ensure flexibility across multiple applications. Ideal for food, beverage, and pharmaceutical sectors, the NTF-60 enables efficient handling of solid product types. With a compact footprint of 1.52 x 1.83 x 2.48 meters and a weight of 450 kg, it fits seamlessly into most production spaces. The machine’s air and power requirements—90 PSI at 10 CFM and 230 V/20A—are tailored for industrial settings, ensuring robust and reliable performance.

Benefits

  • Enhances production efficiency by forming up to 60 trays per minute.
  • Facilitates seamless integration into existing lines with its modular design.
  • Allows rapid product changeovers, minimizing downtime and maximizing flexibility.
  • Accommodates diverse tray sizes, reducing the need for multiple machines.
  • Decreases labor costs through automated, PLC-controlled operation.

General


Applications
Snacks,Multi beverage,Pet food,Confectionary,Coffee,Household articles,Pharmaceutical products,Baby food,Tea,Dairy products
End products
Chocolate truffles,Cheese slices,Coffee pods,Energy drinks,Infant formula powder,Detergent packs,Vitamin tablets,Cat treats,Herbal tea bags,Protein bars
Steps before
Tray blank preparation,Tray feeding
Steps after
Filling,Sealing,Packing,Labeling,Transporting
Input ingredients
tray blanks,flat trays
Output ingredients
formed trays,opened trays,trays of various shapes and complexities
Market info
Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.

Technical Specifications


Speed
Up to 60 trays/min
Capacity
Up to 3'600 trays/h
Size
1.52 x 1.83 x 2.48 m (LxWxH)
Weight
450 kg
Power Requirements
230 V/20A 60 Hz
Air Requirements
90 PSI @ 10 CFM
Tray Sizes
Programmable,multiple tray sizes
Magazine Capacity
700 trays

Operating Characteristics


Working mechanism
Tray forming and gluing
Integrated steps
Tray picking,folding,gluing
Automation level
PLC-controlled
Batch vs. continuous operation
Continuous
Changeover time
Swift switching with programmable tray sizes
Tool-free switching
Yes
Energy efficiency
Compact and efficient

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and shape
Various shapes and complexities

Physical Characteristics


Machine footprint
1.52 x 1.83 x 2.48 m
Weight
450 kg
Output rate
Up to 60 trays/min
Capacity of magazine
700 trays
Control unit flexibility
Programmable tray sizes
Power requirements
230 V/20A 60 Hz
Air requirements
90 PSI @ 10CFM
Flexible design
Modular and compact

Custom Options


Compact footprint
1.5m x 2m
Control panel type
Programmable
Integration possibilities
Easy Integration
Changeover facilitation
Tool-free switching
Tray size flexibility
Programmable tray sizes
Output rate
Up to 60 trays/min