Spray bed dryer for agglomerated powder production
Efficiently transform liquid feedstock into consistent, dust-free powders with precise control over particle size, meeting the stringent demands of food, chemical, and pharmaceutical production.
Agglomerates and Dries Industrial Powders
The Spray Bed Dryers from Anhydro are engineered to provide precise drying and agglomeration for industries such as food, chemical, and pharmaceutical. These dryers operate by atomizing the product into a fine spray that mixes with recycled fines, optimizing particle size with secondary air flows and integrated fluid beds. Ideal for applications including protein powders, yeast products, and detergents, they ensure a dust-free, agglomerated output. With a capacity range from 5 kg/h to 10 t/h, they support continuous and high-speed operations. The Spray Bed Dryers offer high thermal efficiency and can be configured in open or closed cycle systems, using inert gas to minimize oxidation. Available in materials suited to various industry standards, they also feature CIP systems for ease of maintenance and meet compliance for hygienic operations in sensitive environments. Customizable designs ensure the dryers meet specific processing requirements, supported by engineering expertise from Anhydro.
Benefits
- Enhances product quality with controlled particle size distribution.
- Reduces operational costs through high thermal efficiency.
- Minimizes contamination risks with integrated CIP systems.
- Supports diverse industry needs with customizable configurations.
- Optimizes energy use with closed cycle inert gas options.
- Applications
- Tanning agents,Plant extracts,Food ingredients,Yeast products,Dyestuffs,Agro chemicals,Detergent ingredients,Flavours and fragrances,Fertilizers
- End products
- Protein powders,Insecticides,Lavender oil,Urea fertilizer,Laundry detergent powder,Vanilla extract,Green tea extract,Leather tanning finish,Azo dyes,Baker's yeast
- Steps before
- Emulsification,Grinding,Heat Treatment,Mixing,Homogenization
- Steps after
- Packing,Coating,Sterilization,Tablet Pressing,Agglomeration
- Input ingredients
- heat-sensitive materials,food ingredients,yeast products,plant extracts,flavours,fragrances,agro chemicals,tanning agents,dyestuffs,fertilizers,detergent ingredients
- Output ingredients
- dust-free powders,agglomerated powders,dispersible powders,free-flowing powders
- Market info
- SPX Flow is renowned for its expertise in manufacturing industrial ETO equipment, specializing in fluid handling and processing solutions. They are recognized for innovation, reliability, and providing efficient solutions across diverse industries, including food, beverage, and industrial markets.
- Capacity
- 5 kg/h to 10 t/h
- Drying Method
- Atomization with fluid bed
- Air Flow Type
- Open and Closed Cycle Systems
- Particle Size Control
- Variable by operating conditions
- Moisture Content Control
- Customizable
- Particle Agglomeration
- Customizable by operating conditions
- Automation
- Customizable to requirements
- CIP Capability
- Straightforward CIP process
- Thermal Efficiency
- High thermal efficiency
- Operational mode
- Open cycle / Closed cycle (low-Ox or inert gas)
- Particle size control
- Variable
- Secondary drying stage
- Integrated fluid bed
- Atomization process
- Fine spray
- Agglomeration control
- Adjustable
- Airflow management
- Primary and secondary airflows
- Moisture control
- Controlled discharge moisture content
- Recycle streams
- Fines reintroduced in atomization zone
- Fluid bed drying
- Second stage drying
- Hygienic design
- Designed for dust-free conditions
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Discharge from chamber
- Compact footprint
- Yes
- Tank shape and size
- Chamber with integral fluid bed
- Design Type
- Open cycle systems
- Design Type
- Closed cycle systems
- Air Source
- Atmospheric / Inert gas
- Integration with Airflow System
- Primary and Secondary Air Flow Control
- Moisture Control
- Adjustable Residual Moisture Level
- Particle Size Control
- Customizable Particle Size Distribution
- Size Range
- 5 kg/h to 10 t/h
- CIP Compatibility
- Straightforward CIP