Small bakery item baking system
Effortlessly craft artisan-quality bakery items with precision moulding and gentle dough handling, ensuring consistent product formation and diverse shapes without the need for intermediate proofing steps. Ideal for optimizing small bakery workflows and delivering high-quality results.
Processes Dough for Varied Small Bakery Items
The FORMPROFI from WP Bakery Technologies is a compact form baking system engineered to enhance the efficiency of small bakeries and artisan bakers. What sets FORMPROFI apart is its ability to gently divide, mould, and directly deposit a wide range of bakery items, minimizing dough stress and optimizing product quality. Featuring the integrated MULTIMATIC C drum round moulder, the system excels in producing rolls, pretzels, and donuts with precision and consistency.
This system supports applications for products like Kaiser rolls, Wachau rolls, and Berliner doughnuts. It operates with high-speed automation, integrating seamlessly into existing production lines without extensive space requirements. The unit’s flexible layout allows for side or caster movement, adapting to spatial constraints, while options for increased system height and modular configurations cater to specific production needs.
The FORMPROFI system offers an impressive throughput, handling up to 4,000 stamped products per hour, facilitated by a fully automatic SIEMENS S7 control system. This ensures reproducible quality and production reliability through programmable settings and remote diagnostics. Built from durable materials, the system is equipped with UV degermination for hygienic operation, augmented by a range of customizable options, including various stamping tools and discharge configurations.
Suitable for processing solid products, the FORMPROFI is ideal for agile bakery operations seeking quality craftmanship and versatile processing while maintaining operational efficiency. With WP Bakery Technologies’ engineering support, this system can be tailored to meet specific production requirements, ensuring alignment with your bakery’s output and layout demands.
Benefits
- Optimizes space utilization in compact bakeries with its modular, movable design.
- Enhances product quality through gentle and precise dough handling.
- Increases production flexibility with programmable settings for diverse bakery items.
- Reduces labor costs by automating the dough dividing and moulding processes.
- Minimizes cleaning time with integrated hygienic features and easy maintenance access.
- Applications
- Kaiser rolls,Berliners,Round bakery items,Double rolls,Bakery items,Stamped bakery items,Bread sticks,Small bakery items,Ball donuts,Rolls,Flat bakery items,Pretzels,Wachau rolls,Dinner rolls
- End products
- Button rolls,Berliner doughnuts,Flat round breads,Stamped round rolls,Kärntner rolls,Bread sticks,Rustic pretzels,Kringel rolls
- Steps before
- Dough preparation,Proofing,Mixing,Scaling,Kneading
- Steps after
- Final proofing,Baking,Cooling,Packaging,Labeling
- Input ingredients
- dough,flour
- Output ingredients
- small bakery items,smooth round rolls,stamped rolls,Wachau rolls,pretzels,bread sticks,Berliners,dinner rolls,button rolls,kringel rolls,Kärntner rolls,double rolls,ball donuts,Kaiser rolls
- Market info
- Werner & Pfleiderer Lebensmitteltechnik is known for manufacturing high-quality industrial equipment for the food processing industry, specializing in mixing and extrusion systems. They have a strong reputation for engineering expertise and innovative solutions tailored to customer needs.
- Machine Length
- 2.6 m
- Machine Height
- 2.55 m
- Machine Width
- 1.125 m
- Machine Height (Split Version)
- 2 m
- Insertion Opening Width
- 1.18 m
- Insertion Opening Height (Split Version)
- 2.3 m
- Hourly Output (Stamped Products)
- 4,000 pieces/hour
- Hourly Output (Wachau Rolls)
- 3,600 pieces/hour
- Weight Range (Stamped Products)
- 40 g to 65/75 g
- Weight Range (Wachau Rolls)
- 70 g
- Weight Range (Round/Flat via Proofing Cabinet)
- 25 g to 90 g
- Weight Range (Direct Depositing)
- 25 g to 75 g
- Proofing Board Dimensions
- 400 x 600 mm,580 x 780 mm,580 x 980 mm
- Electrical Load (without Air Conditioning)
- 4.5 kW
- Electrical Load (with Air Conditioning)
- 7.5 kW
- Compressed Air Requirement
- 6 to 8 bar,min. 2 normal m³/h,condensate-free
- Automation level
- Fully automatic (SIEMENS S 7 control)
- Batch vs. continuous operation
- Batch
- Cleaning method
- Easy to clean (hygienic blue version)
- Energy efficiency
- Connected load with/without air conditioning
- Changeover time
- Flexible,tailorable system setup
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 2,600 x 1,125 x 2,550 mm
- Compact footprint
- Yes
- System height options
- Standard or increased by 50 or 100 mm
- System split delivery
- Width 1.18 m and Height 2 m
- Discharge method
- Lateral discharge
- Height requirement
- 2,600 mm ceiling height
- Insertion opening
- Non-split
- System on feet
- Yes
- System movable sideways
- Yes
- System movable with caster rollers
- Yes
- Increased system height
- 50 or 100 mm
- Collision protection
- Yes
- Discharge belt length options
- Different lengths,placed on the front or side,double version
- Split version delivery
- Yes