Single rotary tablet press for small and medium-batch production
Optimize your tablet production with precision compression, intuitive control systems, and efficient processing capabilities, ensuring uniformity and reliability for various tablet formulations, from pharmaceuticals to nutraceuticals.
Compresses and Sorts Tablets Efficiently
The PROTAB 300 from ACG is a single rotary tablet press designed to streamline the production of both pharmaceutical and nutraceutical products. Its operator-friendly interface and state-of-the-art features cater to small to medium batch production, simplifying the transition from R&D to scalable manufacturing. This equipment excels in compressing granules and powders into monolayer tablets, with applications ranging from ibuprofen to multivitamins. Capable of producing up to 216,000 tablets per hour, the PROTAB 300 ensures precision with its precise sorting and rejection systems, maintaining stringent specification criteria. It features interchangeable turrets for flexible tablet size production and a sophisticated feeder design that minimizes formulation waste. The machine supports GMP compliance and is engineered for quick changeovers and intuitive maintenance, allowing for efficient production line integration.
Benefits
- Enhances scalability from R&D to full-scale production, reducing transition time.
- Minimizes material waste with precise sorting and efficient feeder design.
- Increases production efficiency with quick changeovers in under 30 minutes.
- Maintains consistent tablet quality through advanced fault detection and uniform compression.
- Supports flexible production of various tablet sizes, optimizing product versatility.
- Applications
- Nutraceuticals,Tablets,Mups (multiple-unit particulate systems),Pharmaceuticals
- End products
- Ibuprofen tablets,Multivitamin tablets,Folic acid tablets,Probiotic chewable tablets,Antacid tablets,Vitamin c supplements,Calcium citrate supplements,Aspirin tablets,Omega-3 fish oil tablets
- Steps before
- Granulation,Pelletisation,Formulation Testing
- Steps after
- Tablet Coating,Blister Packaging,Cartoning
- Input ingredients
- pharmaceutical granules,nutraceutical granules,multiple-unit particulate systems (MUPS),abrasive ingredients,corrosive ingredients,poor flow ingredients,pellets,powders
- Output ingredients
- monolayer tablets,uniform tablets,dependable dissolution profiles
- Market info
- ACG World is known for its expertise in manufacturing pharmaceutical and nutraceutical processing and packaging machinery, offering innovative equipment solutions and maintaining a strong reputation for quality and reliability in the global market.
- Punch type
- DB/BBB/BBS
- Punch stations
- 21/27/34/36
- Output
- 126,000/162,000/204,000/216,000 tablets/hr
- Maximum tablet diameter
- 25 mm/16 mm(L=19 mm)/13 mm(L=14 mm)/11 mm
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Batch
- Changeover time
- < 30 minutes
- CIP/SIP
- Not mentioned
- Cleaning method
- Manual
- Energy efficiency
- Not specified
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compression Type
- Monolayer
- Machine footprint
- Compact design for R,D and small to medium batch production
- Control panel type
- Interactive dashboard
- Turret design
- Interchangeable turrets for flexibility
- Toolless design
- Lightweight assemblies
- Feed/discharge method
- Sophisticated feeder design
- R,D turret combinations
- Yes
- Interchangeable turrets
- Yes
- Tablet size compression flexibility
- Various sizes
- Assembly design
- Lightweight and toolless
- Mechanical changeover time
- Less than 30 minutes
- Specialized kits for MUPS and challenging formulations
- Available