Scraped surface heat exchanger for oils and fats

Achieve precise crystallization and streamline the production of margarines and shortenings with a highly efficient, hygienically designed heat exchanger, perfect for handling high-pressure conditions while maintaining superior product integrity.

Processes and Crystallizes Oils and Fats

The Chemetator from Chemtech is a state-of-the-art scraped surface heat exchanger designed for the efficient production and crystallization of products like margarine and shortening. Its fully enclosed design maintains hygiene and minimizes noise, ensuring a quiet and clean operational environment. The system accommodates pilot to large manufacturing lines, supporting capacities of up to 20,000 kg/hour, withstanding pressures up to 150 bar. It utilizes direct expansion refrigerants such as ammonia, Freon, or carbon dioxide for optimal cooling efficiency. Ideal for applications in the food, oils and fats, bakery, and pastry industries, it seamlessly integrates into existing processes, handling both liquid and slurry forms. This equipment offers ease of maintenance and is suitable for continuous operation, making it a reliable choice for enhancing your production line’s output and quality.

Benefits

  • Enhances product quality with precise control over crystallization processes.
  • Reduces operational noise, ensuring a quieter working environment.
  • Minimizes energy usage with efficient refrigerant options, lowering costs.
  • Facilitates easy cleaning and maintenance, reducing downtime.
  • Accommodates diverse production scales from pilot to full manufacturing, increasing flexibility.

General


Applications
Cocoa butter,Shortening,Bakery,Gelatine,Pastry,Oils and fats,Margarine
End products
Edible gelatine,Plant-based oils,Croissant filling,Margarine spread,Cookie dough,Puff pastry dough,Cocoa butter blocks,Cake shortening
Steps before
Emulsification
Steps after
Crystallization,Packing
Input ingredients
margarines,shortenings,oils,fats
Output ingredients
crystallized margarines,crystallized shortenings
Market info

Technical Specifications


Production Capacity
20,000 kg/hour
Pressure Rating
Up to 150 bar
Cooling Medium
Ammonia / Freon / Carbon Dioxide
Operational Noise Level
Extremely quiet
Enclosure Type
Fully enclosed in hygienic cabinets

Operating Characteristics


Working mechanism
Scraped surface
Integrated steps
Crystallisation
CIP/SIP
Easy to maintain / Clean
Batch vs. Inline Continuous
Inline Continuous
Cooling medium
Ammonia / Freon / Carbon Dioxide
Pressure rating
Up to 150 bar
Noise Level
Extremely quiet

Physical Characteristics


Machine Footprint
Compact,enclosed in hygienic cabinet
Enclosure Type
Fully enclosed hygienic cabinet
Noise Level
Extremely quiet
Cooling Medium
Ammonia,Freon,or Carbon Dioxide

Custom Options


Integration possibilities
Fully enclosed in hygienic cabinets
Cooling medium
Ammonia,Freon,Carbon Dioxide