Row aligner for product packaging

Optimize your packaging line with precise alignment and high-speed product handling, ensuring seamless integration and improved efficiency for confectionery and food processing operations.

Aligns and Transfers Solid Products Efficiently

The Row Aligner from Theegarten-Pactec is a versatile solution for confectionery and food packaging companies, designed to align solid products with precision. Utilizing either pneumatic or servo motor-driven operations, this aligner can handle up to 120 rows per minute, efficiently integrating into existing production lines. It facilitates the orderly transfer of chocolate bars, caramel squares, and an array of other confectioneries and non-food items such as dishwasher tablets, enhancing downstream packaging capabilities.

The Row Aligner’s design ensures seamless product alignment and transfer via smooth conveyor systems, equipped with a three-phase motor and frequency controller for optimal performance. Its easy-to-clean structure, featuring removable swiveling safety covers and conveyor support plates, minimizes downtime for maintenance. Built with pneumatic web tracking control and quick tensioning devices, the aligner promises reduced energy usage and efficient handling.

Ideal for both high-speed and continuous operations, the Row Aligner offers customization to meet specific production needs. Its robust construction is complemented by engineering support for tailored integration, making it an essential component for those aiming to streamline their packaging processes.

Benefits

  • Increases packaging line efficiency with precise product alignment, reducing potential bottlenecks.
  • Supports high-speed operations up to 120 rows per minute, maximizing production throughput.
  • Facilitates quick maintenance with easy access and cleaning features, minimizing downtime.
  • Optimizes energy consumption with integrated frequency controllers, contributing to cost savings.
  • Customizable design provides flexibility for diverse production needs, enhancing operational adaptability.

General


Applications
Chewy sweets,Soft caramels,Bouillon cubes,Hard candies,Effervescent tablets,Fudge,Chocolate products,Bubble gum,Toffee,Jelly products,Eclairs,Dishwasher tablets,Preformed products,Krówki,Chewing gum
End products
Fudge squares,Gummy bears,Eclairs with cream filling,Polish krówki candies,Effervescent vitamin tablets,Molded confectionery,Caramel squares,Chocolate pralines,Nougat bites,Chocolate bars,Bubble gum balls,Chicken bouillon cubes,Lemon-scented dishwasher tablets,Toffee chewables,Chewing gum sticks,Fruit-flavored hard candies
Steps before
Product Processing,Conveyor Belt Loading,Product Sorting
Steps after
Packaging,Product Wrapping,Automatic Distribution
Input ingredients
chocolate products,hard caramels,jelly products,chocolate balls,eggs,bouillon cubes,cereals,chewing gum,bubble gum products,chewy sweets,dishwasher tablets,eclairs,effervescent tablets,krówki,soft caramels,toffee,fudge
Output ingredients
aligned rows of products,packaged products
Market info
Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.

Technical Specifications


Capacity (Pneumatically)
Up to 90 rows per minute
Capacity (Servo driven)
Up to 120 rows per minute
Automation
Servo motor/Pneumatically
Cleaning Access
Easy access through removable swiveling safety covers
Motor Type
Three-phase motor driven conveyor
Frequency Control
Integrated within the switch cabinet
Pneumatic Web Tracking Control
Yes
Conveyor Maintenance
Quick tensioning devices
Product Transfer
Smooth with 10 mm return shafts

Operating Characteristics


Automation level
Pneumatic / Servo motor driven
Batch vs. continuous operation
Inline Continuous
Cleaning method
Easy access with removable covers
Changeover time
Quick tensioning devices
Product alignment
Right angles to product flow
Capacity
Up to 90 rows/min (Pneumatic),up to 120 rows/min (Servo)

Material Compatibility


Abrasion resistance
Pneumatic web tracking components
Cleanability
Removable swiveling safety covers
Corrosive resistance (e.g. acids)
Stainless steel components
Density/particle size
Flexible handling of various product sizes

Physical Characteristics


Alignment method
At right angles to direction of product flow
Drive type
Pneumatically / Servo motor driven
Capacity
Pneumatically
Conveyor
Three-phase motor driven,frequency controlled
Cleaning access
Removable swivelling safety covers,removable conveyor support plates
Product transfer
All product transfers with underneath sliding waste trays
Return shaft diameter
10 mm
Conveyor belt maintenance
Quick tensioning devices for easy maintenance and service

Custom Options


Power Source
Pneumatic / Servo motor driven
Capacity
Pneumatically
Conveyor System
Three-phase motor / Frequency controller integrated
Cleaning Access
Removable swivelling safety covers / Removable conveyor support plates
Maintenance Features
Quick tensioning devices for conveyor belts
Product Transfer
Smooth product transfer with return shafts diameter 10 mm