Portable ethanol extraction processing lab

Accelerate your extraction process with a fully portable and compliant lab solution, designed to enhance safety and streamline the setup of operational ethanol-based production in diverse conditions.

Facilitates Comprehensive Ethanol Extraction and Distillation

The PRO-POD Max from Delta Separations provides a state-of-the-art solution for portable ethanol extraction, specifically tailored for cannabis oil producers and hemp processing businesses. This modular lab excels in efficient extraction and distillation through its fully integrated system that includes chilling, winterization, and rotary evaporation. Designed to reduce setup time to just 10-12 weeks, the PRO-POD Max supports a variety of end-products like THC oil, CBD oil, and bioethanol. Its agile configuration allows seamless integration with existing on-site utilities while adhering to C1D2 compliance standards. With a focus on safety, this lab is equipped with fire-rated, non-combustible steel structures and a dry chemical fire suppression system. The PRO-POD Max’s design ensures both energy efficiency and ease of maintenance, utilizing heavy gauge steel walls and corrosion-resistant finishes for long-term durability. Customization options and engineering support facilitate precise adaptation to your processing needs.

Benefits

  • Speeds up lab setup with quick 10-12 week installation timeline, minimizing downtime.
  • Ensures safety and compliance with C1D2 standards, enhancing operational security.
  • Offers modular and portable design, enabling flexible integration into various production environments.
  • Reduces permitting hassles with a fully code-compliant, prefabricated structure.
  • Supports a wide range of extracts from cannabis to bioethanol, broadening production capabilities.

General


Applications
Cannabis oil,Plant extracts,Ethanol extracts,Biofuel,Essential oils
End products
Hemp extract,Cannabis distillate,Botanical extracts,Bioethanol,Cbd oil,Thc oil,Ethanol-based tinctures,Essential oil blends,Biodiesel,Fragrance oils
Steps before
Chilling,Winterization
Steps after
Evaporation,Distillation
Input ingredients
ethanol,cannabis material,solvent
Output ingredients
cannabis oil,distillate,ethanol extract
Market info
Delta Separations is known for its expertise in manufacturing extraction and distillation equipment for the cannabis and hemp industries, providing high-quality engineered equipment that meets industry standards and regulations for efficient processing.

Technical Specifications


Fire Rating
4-hour Fire Rated
Material
Steel,Heavy Gauge Steel Walls
Size
50' 6" L x 10' W x 10' H
Interior Ceiling Height
8'6” (Approx.)
Load Center
NEMA 3R 400 Amp (1 Phase or 3 Phase)
Insulation
Non-Combustible Steel Storage Building
Secondary Containment
Epoxy Coated with Removable Galvanized Supports,Grating
Floor Thickness
10 Gauge Floor
Pockets
Forklift Pockets
Tie Down Pads
Seismic Tie Down Pads
Exterior Paint
Two Part Chemical Resistant Paint
Fire Suppression System
Dry Chemical Fire Suppression System
Chiller Type
DC-40 Direct Chiller
Extraction System
CUP-15,CUP-30
Evaporation System
Falling Film Evaporators
Distillation System
Rolled Film Distillation
Agitation System
Vortex Trichome Separator
Electrical Receptacles
3 Each 120V 20 Amp
Light Fixture
4’ LED Light Fixture with Exterior Switch
Chiller Unit
Rotary Evap Chiller
Pump and Cart
FFE Pump,Cart
Coating
Epoxy Coated

Operating Characteristics


Working mechanism
Modular processing system
Automation level
Manual / PLC / SCADA
CIP/SIP
Manual/CIP integration option
Batch vs. continuous operation
Batch
Changeover time
Fast permitting and setup
Cleaning method
Dry Chemical Fire Suppression System
Energy efficiency
Efficient extraction setup

Physical Characteristics


Machine Footprint
50' 6" L x 10' W x 10' H
Interior Ceiling Height
8’6” (Approx.)
Material
Heavy Gauge Steel Walls with Tube Frame,10 Gauge Floor
Fire Rating
4-hour Fire Rated Steel
Secondary Containment
Epoxy Coated with Removable Galvanized Supports,Galvanized Grating
Storage Building Type
Four Hour Fire Rated Insulated Non-Combustible Steel
Forklift Pockets
Included
Seismic Tie Down Pads
Included

Custom Options


Modular Design
Yes
Explosion Proof
Yes
Fire Rated Steel
4-hour
Secondary Containment
Yes,Epoxy Coated
Modular Processing Lab Size
50' 6" L x 10' W x 10' H
Interior Ceiling Height
8'6"
Optional Rooms
Utility and Solvent Storage