Oven for high-yield cooking of prepared foods

Achieve unparalleled consistency and enhanced yield in food production with an advanced oven solution that offers precise climate control and uniform heat distribution, ensuring top-quality results every time.

Optimizes Yield and Ensures Product Consistency

The ModularOven from Marel Prepared Foods sets the standard for precision and efficiency in food processing. This state-of-the-art oven is designed with dual independent zones, allowing for tailored climates that ensure optimal heat distribution and consistent moisture content. Ideal for applications ranging from ready-to-eat meals to plant-based and meat products, it significantly enhances yield by up to 6%. With its spiral belt design, the oven efficiently maximizes processing capacity within minimal floor space, handling high throughput demands. Integrated with Innova software, users benefit from seamless monitoring and control of temperature and moisture levels, complementing the oven’s advanced air regulation system for consistent batch-to-batch results. Experience reduced downtime with its unrivaled remote support, decreasing production interruptions. Built for reliability, the ModularOven utilizes premium materials suited for the rigors of continuous high-speed operations, making it a crucial asset for processors seeking robust and scalable solutions.

Benefits

  • Increases yield by up to 6%, enhancing overall productivity and profitability.
  • Ensures consistent product quality with precise moisture and temperature control.
  • Integrates easily into production lines with remote support, minimizing downtime.
  • Reduces operating costs with energy-efficient air regulation.
  • Supports diverse applications, from plant-based to traditional meat products, boosting versatility.

General


Applications
Meat products,Fish products,Pet food,Convenience products,Cheese,Poultry products,Plant-based products,Fruit and vegetables,Sausages,Potato specialties
End products
Chicken nuggets,Salmon fillets,Breakfast sausages,Canned pet food,Fried potato wedges,Packed mixed vegetables,Beef patties,Cheese bites,Breaded fish sticks,Kibble,Plant-based nuggets,Vegan sausages,Ready-to-eat meals,French fries
Steps before
Preparation,Marinating,Forming,Coating
Steps after
Cooling,Packing and labeling,Weighing,Batching
Input ingredients
raw food products,food ingredients,meat,poultry,fish,plant-based ingredients
Output ingredients
cooked products,fried products,uniformly processed food,high yield food products,consistent batch-to-batch products
Market info
Marel is known for its advanced food processing equipment, specializing in systems and services for poultry, meat, and fish industries. It is recognized for innovation, quality, and improving processing efficiency and sustainability.

Technical Specifications


Yield
Up to 6% more than comparable ovens
Capacity
Highest capacity on the market
Belt length
163 meters
Belt surface
90 square meters
Zones
Two separate zones for independent climates
Air regulation system
State-of-the-art,ensures even heat distribution
Heat transfer
Even heat transfer across all sides

Operating Characteristics


Working mechanism
Spiral belt design
Integrated steps
Independent climate zones
Batch vs. continuous operation
Batch
Cleaning method
Manual
Air regulation system
Even heat distribution
Automation level
PLC
Energy efficiency
Up to 6% more yield
Remote support
Available

Custom Options


Belt design
Spiral
Zone control
Independent