Optical sorter for grains, coffee, nuts, and plastics

Ensure consistent product quality and minimize waste with advanced optical sorting technology, designed to enhance precision in identifying color defects and foreign materials across a range of solid and granular products.

Detects and Removes Defects in Diverse Materials

The SORTEX A Optical Sorter from Bühler Group is an advanced machine learning-enabled sorter designed to enhance the purity and quality of end products like wheat flour, coffee beans, and plastic flakes. Utilizing high-resolution cameras, it detects and removes color defects and foreign materials, ensuring consistent product quality. This optical sorter is ATEX-compliant, making it suitable for grains, nuts, coffee, and plastics industries. Capable of processing up to 40 tons per hour, it optimizes yield by minimizing false ejections of good materials. The SORTEX A supports seamless integration into existing processing lines with its automatic calibration and classification abilities, reducing downtime and maintenance costs with its robust, IP5X-sealed components. Additionally, the equipment’s modular design allows for easy servicing and adaptation to various industry requirements, supported by Bühler’s extensive global network and customization options.

Benefits

  • Ensures consistent product quality by removing defects and foreign materials.
  • Saves time and labor with automatic calibration and minimal monitoring needs.
  • Increases yield by reducing false rejection of good products.
  • Minimizes downtime with robust, dust-protected components.
  • Global support network provides fast servicing and customization assistance.

General


Applications
Nuts,Grains,Coffee,Plastics
End products
Corn kernels,Wheat flour,Hdpe pellets,Walnuts,Barley grains,Pet flakes,Robusta coffee beans,Cashews,Arabica coffee beans,Almonds
Steps before
Grain handling,Dehulling,Milling,grinding,flaking,Drying,Cutting,separating
Steps after
Packing,Palletizing,Pelleting,Sifting,grading
Input ingredients
grains,coffee,nuts,plastic
Output ingredients
sorted grains,sorted coffee,sorted nuts,sorted plastic
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Capacity
Up to 40 tons per hour
Automation
Machine learning with automatic calibration
Accuracy
Detects light or dark color defects and foreign materials
Compliance
ATEX-compliant
Number of Chutes
Up to 5 chutes
Protection Rating
IP5X for dust protection

Operating Characteristics


Sorting capacity
Up to 40 tons per hour
Defect detection
Light and dark color defects,foreign materials
Calibration
Automatic sorter calibration
Product tracking
Machine learning-enabled
Chutes availability
Up to 5 chutes
Automation level
Machine learning
Sort type
Inline
Environment protection
IP5X sealed components
Maintenance strategy
Minimized sorter downtime
Compliance
ATEX-compliant

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ATEX certification
Yes

Physical Characteristics


Number of chutes
Up to 5 chutes
Sorting throughput
Up to 40 tons per hour
Build quality
Robust,sealed to IP5X
Component modularity
Broadband LED and ejectors modularly arranged

Custom Options


Number of Chutes
Up to 5 chutes
Sorting Throughput
Up to 40 tons per hour
Camera Filters
Configurable
Machine Configuration
Advised by Bühler sales engineers