On-line particle size and shape analyzer for industrial processes
Optimize your production line with precise, real-time particle size and shape analysis, enhancing quality control and reducing waste across continuous operations.
Analyzes and Measures Particle Size and Shape
The CAMSIZER ONLINE from Microtrac Retsch GmbH is a robust 3D particle size and shape analyzer designed for continuous, precise monitoring of dry particles in various industrial processes. This dynamic image analyzer accurately characterizes up to 32 morphological parameters per particle, making it indispensable for quality control in industries like aggregates, fertilizers, and mining. With a processing capability of analyzing 100 images per second using a high-speed, high-resolution camera, it efficiently handles particles ranging from 30 µm to 35 mm in size. The system’s rugged, compact design includes a self-cleaning mechanism, minimizing downtime and maintenance needs. Its explosion-proof feature ensures safe operation in volatile environments. Seamless integration with existing process control systems and third-party sample delivery devices makes it an essential tool for optimizing production lines. Customizable configurations, combined with Microtrac Retsch’s engineering support, ensure that the CAMSIZER ONLINE meets specific production requirements, enhancing operational efficiency and product consistency.
Benefits
- Enhances product quality by providing real-time particle analysis without manual intervention.
- Minimizes downtime with a self-cleaning mechanism that ensures continuous operation.
- Ensures safety in explosive environments with its explosion-proof design.
- Integrates seamlessly with existing process control systems for streamlined production.
- Customizable configurations meet specific industrial needs, ensuring operational flexibility.
- Applications
- Glass beads,Wood chips,Building materials,Aggregates,Geology/mining products,Food industry products,Fertilizers,Cement
- End products
- Glass microspheres,Powdered sugar,Crushed stone,Portland cement,Quartz sand,Potassium nitrate,Pine wood chips,Gravel,Urea prills
- Steps before
- Purification,Drying,Grinding,Emulsification
- Steps after
- Quality Control,Packing,Coating
- Input ingredients
- granules,fertilizer,sand,sugar,stone,food industry products,aggregates,building materials,glass beads,cement,fertilizers,wood chips
- Output ingredients
- 3D particle size,shape analysis,morphological parameters,surface roughness,density measurement,transparency,32 morphological parameters
- Market info
- Microtrac is known for its expertise in particle size and shape analysis, providing innovative measurement solutions used in various industries to ensure product quality and consistency. Their equipment is recognized for precision and reliability in laboratory and industrial settings.
- Particle Size Range
- 30 µm to 35 mm
- Morphological Parameters
- 32 parameters
- Image Analysis Speed
- 100 images per second
- Camera Resolution
- High-speed,high-resolution
- Measurement Type
- 3D Particle Size and Shape
- Measurement Method
- Non-contact
- Cleaning Mechanism
- Self-cleaning
- Explosion Proof
- Yes
- Integration Capability
- With 3rd party devices
- Optimization
- Control room use
- Sample Condition Customization
- Available
- Automation level
- PLC
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Minimal
- Cleaning method
- Self-cleaning
- Energy efficiency
- High
- Density/particle size
- 30 µm to 35 mm
- ATEX certification
- Explosion proof
- Machine footprint
- Compact
- Discharge method
- Non-contact measurement
- Control panel type
- Optimized for control room use
- Feed size range
- 30 µm to 35 mm
- Camera specifications
- High-speed,high-resolution
- Self-cleaning mechanism
- Yes
- Explosion proof
- Yes
- Control panel type
- User-friendly interface
- Integration possibilities
- Clean integration with 3rd party sample delivery devices
- Compact footprint
- Yes
- Explosion proof
- Yes