Mechanized systems for hard cheese molding rooms

Optimize your cheese production with advanced systems designed to streamline the forming process, enhance product consistency, and maximize space utilization within your facility.

Forms and Transports Hard Cheese Efficiently

The Meccanizzazioni per Sale di Formatura from Progema Engineering represents a sophisticated solution for hard cheese production, designed for efficient shaping, compacting, and transportation. This system’s dual motorized forming benches and multi-tier conveyor systems facilitate precise handling of cheese such as Grana Padano and Parmesan. Utilizing robust stainless steel construction, it withstands the rigorous demands of continuous, high-speed operations in dairy and food processing industries. Each unit is equipped with a comprehensive automation suite, including PLC and PC supervision, ensuring seamless integration into existing production lines and enhancing operational efficiency. The system also features automated storage and cheese turning capabilities, optimizing space usage and ensuring uniform formation and curing. Designed with hygiene in mind, it supports CIP systems for efficient cleaning, maintaining high sanitary standards. Progema offers custom engineering support to tailor the equipment to specific plant requirements, making it an ideal choice for cheese manufacturers seeking reliability and scalability.

Benefits

  • Enhances production efficiency with automated shaping and transportation processes.
  • Saves space with compact, vertical storage and forming systems.
  • Reduces labor costs through automation and minimal manual intervention.
  • Ensures sanitary compliance with stainless steel construction and CIP capability.
  • Increases yield consistency with precise cheese forming and turning.

General


Applications
Hard cheese,Dairy products,Food manufacturing,Cheese production
End products
Grana padano cheese,Asiago cheese,Sbrinz cheese,Parmesan cheese,Pecorino romano cheese,Provolone cheese,Caciocavallo cheese
Steps before
Milk dosing,Curd transportation,Plastic mold application,Polyethylene block placement
Steps after
Metal mold application,Storage in multipiano machine,Ripening,Salting
Input ingredients
latte,cagliata,fascera plastica,fascia marchiante,fascera metallica
Output ingredients
forme di formaggio,Grana,formaggi a pasta dura
Market info
Progema by Omnia Technologies is known for manufacturing custom-engineered industrial equipment, with a reputation for innovative solutions and reliable engineering, catering to diverse industrial needs with precision and commitment to quality and performance.

Technical Specifications


Motor Type
Motorizzati
Material
Acciaio inox di forte spessore
Automation
PLC and PC-controlled
Capacity Utilization
Maximizes space utilization
Movement Type
Circular movement
Storage System
Automatic multipiano
Transfer Mechanism
Chains of plastic material

Operating Characteristics


Working Mechanism
Motivated bench systems
Integrated Steps
Form shaping and relocation
Automation Level
PLC and PC Supervisory Control
Batch vs. Continuous Operation
Batch (motorized conveyors and multi-level belts)
Material Handling Method
Plastic chain conveyors and modular belts
Maintenance Accessibility
Design allows for form access for maintenance
Automation Features
Management of lot position and sequence

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel
Cleanability
Compatible with food-grade cleaning agents
Biological compatibility
Food-grade certified
Abrasion resistance
High durability materials
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact design to fit in tight spaces,adjacent to walls
Material
Thick stainless steel construction
Discharge method
Automated transfer to multipiano for storage
Storage Capacity
Capable of storing multiple cheese forms across different days
Stacking method
Multi-tiered conveyor system
Automation
PLC and PC supervision
Conveyor system type
Plastic chain conveyors
Panel type
Control panel for operation management
Machine type
Automated multi-level elevators for vertical space utilization
Material movement
Circular movement of cheese forms on polyethylene boards
Adaptability
Suits Grana and hard cheese types
Forming mechanism
Banks with motorized formers
Construction material
Stainless steel and certified for food contact

Custom Options


Material
Stainless steel construction
Footprint
Space-saving design
Integration options
Easy installation adjacent to walls
Transport method
Plastic chain conveyors