Mbr module for wastewater treatment
Optimize your wastewater management with efficient membrane bioreactors, designed to enhance effluent quality while reducing aeration energy consumption and operational footprints.
Filters and Purifies Industrial Wastewater
The PURON® MBR and PULSION® MBR Modules from Kovalus Separation Solutions are engineered to optimize wastewater management across diverse industrial applications. Featuring reinforced PVDF hollow fibers, the PURON® MBR minimizes clogging while effectively filtering solids and particulates. The PULSION® MBR uniquely employs a pulsating large bubble through its chambered fiber bundle, reducing aeration energy by up to 40% and providing improved recirculation. Suitable for industries such as dairy, food, beverage, and mining, these modules consistently deliver high-quality effluent, lowering BOD and nitrogen levels without the need for air cycle valves. Available as pre-engineered or custom solutions, they integrate seamlessly into existing operations with reduced energy consumption and economic benefits from a smaller equipment footprint. With optional configurations for ease of maintenance and enhanced system efficiency, these modules are a robust choice for both municipal and industrial wastewater challenges.
Benefits
- Reduces operational energy costs by up to 40% with optimized aeration.
- Minimizes equipment footprint, decreasing installation and infrastructure expenses.
- Ensures high-quality effluent, lowering BOD and nitrogen levels efficiently.
- Enhances system reliability with virtually unbreakable hollow fiber construction.
- Integrates seamlessly into existing processes, reducing disruption and setup time.
- Applications
- Gas,Biogas,Paper,Life sciences,Wastewater treatment,Tertiary treatment,Dairy,Food,Automotive,Mining,Sludge thickening,Sour gas,Oil,Environmental,Textile,Beverage,General industrial,Pulp,Metals refining
- End products
- Refined metals,Cheese,Biotechnological products,Automotive coolant,Soft drinks,Beer,Textile fibers,Wine,Bleached paper,Purified sour gas,Biodiesel,Recycled paper,Yogurt,Juices,Biofuel,Milk,Engine degreaser,Pharmaceuticals,Treated wastewater
- Steps before
- Biological treatment,Sludge thickening,Anaerobic digestion,Pre-aeration
- Steps after
- Effluent discharge,Tertiary treatment,Nitrogen removal,Effluent polishing
- Input ingredients
- municipal wastewater,industrial wastewater,food waste streams,dairy waste streams,beverage waste streams,industrial waste streams
- Output ingredients
- effluent free of TSS,reduced BOD concentrations,reduced nitrogen concentrations,high-quality effluent
- Market info
- Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.
- Aeration energy reduction
- Up to 40%
- Footprint reduction
- 25%
- Fiber Material
- Reinforced PVDF
- Energy Usage
- Minimized continuous air flow
- Airflow size reduction
- 50%
- BOD and nitrogen removal
- Reduce to 5 and 10 mg/L
- Air delivery equipment size reduction
- 50%
- Fiber Arrangement
- Fixed only at the bottom
- Application
- Municipal and industrial wastewater
- Effluent Quality
- Consistent high-quality effluent
- Modules
- Pre-engineered package or modular systems
- Flow Requirement
- Meets any flow requirement
- Automation
- Optimized design and layout
- Working mechanism
- Hollow fiber membrane filtration
- Integrated steps
- Aeration,permeate drawn through membrane
- Energy efficiency
- Up to 40% aeration energy reduction
- Automation level
- PLC-controlled
- CIP/SIP
- Capable
- Cleaning method
- CIP
- Batch vs. continuous operation
- Inline Continuous
- Aeration method
- Centered nozzle,piston-like pumping
- Footprint reduction
- 25% reduction
- Pumping action
- Piston-like pulse
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- High
- Application Area
- Municipal and Industrial Wastewater
- Compact footprint
- Small,suitable for reduced space
- Control panel type
- PLC interface
- Discharge method
- Bottom fixed hollow fiber design
- Tank shape and size
- Customizable based on application
- Automation
- Manual/Auto integration
- Aeration design
- Single central aeration nozzle
- Control panel type
- PLC / HMI
- System configuration
- Pre-engineered / Modular / Custom designed
- Module material
- Reinforced PVDF hollow fibers
- Aeration system
- PULSION® large bubble chamber
- Air delivery equipment size
- Reduced by 50%
- Tank sizing
- Optimized design,reduced size