Lumps melting system for chocolate and cocoa mass
Efficiently transform solid butter, grease, and chocolate into uniform liquids, speeding up your production process while ensuring complete melting and consistency across batches. Ideal for operations requiring precise temperature control and uniformity.
Melts, Heats, Crushes, and Stirs Solids
Boema S.p.A.’s Lumps Melting Systems offer a versatile solution for melting and processing solid food products across the food, dairy, and confectionery industries. These systems employ either horizontal or vertical axes and feature an upper grid heated by hot water or steam to initiate quick melting. The underlying tank maintains temperature for complete melting and can include a stirrer to expedite the process. For challenging products, an integrated Lumps Crushing Machine breaks down lumps into flakes for easier melting. Suitable for seamless integration into production lines, these systems handle a variety of solid and slurry types, supporting manual and continuous operations to produce butter blocks, chocolate bars, and cheese sauces. Available in durable materials to ensure compatibility with food-grade standards, Boema’s systems can be customized to meet specific processing requirements.
Benefits
- Enhances production efficiency by accelerating the melting process with integrated heating grids and optional stirring.
- Minimizes product waste by ensuring complete melting of solids into usable forms.
- Reduces operational complexity with the option for continuous and manual modes.
- Facilitates rapid integration within existing production lines across food and dairy sectors.
- Lowers maintenance requirements through robust design tailored for handling solid and slurry products.
- Applications
- Sauces,Grease,Butter,Chocolate,Cocoa mass,Creams
- End products
- Butter blocks,Grease pellets,Cocoa liquor blocks,Chocolate concentrates,Whipped creams,Cheese sauces,Chocolate bars
- Steps before
- Crushing,Pre-heating,Crumbling
- Steps after
- Mixing,Homogenization,Cooling
- Input ingredients
- butter lumps,grease lumps,chocolate lumps,cocoa mass lumps
- Output ingredients
- melted butter,melted grease,melted chocolate,melted cocoa mass
- Market info
- Boema is known for manufacturing customized industrial equipment, particularly for the food processing industry, with expertise in handling engineered-to-order projects. The company is reputed for delivering innovative, high-quality solutions tailored to client-specific requirements.
- Melting temperature
- Over 60°C
- Heating method
- Hot water or steam
- System type
- Horizontal and vertical axis
- Stirrer availability
- Optional
- Lumps crushing machine
- Optional
- Grid material
- Heated
- Working mechanism
- Horizontal/Vertical Axis
- Integrated steps
- Lumps melting,Stirring,Crushing
- Heat source
- Hot Water/Steam
- Temperature control
- Above 60°C
- Melting time
- Rapid melting
- Automation level
- Manual/Optional Crushing Machine
- Batch vs. continuous operation
- Batch
- Heat resistance
- Over 60°C
- Steam compatibility
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Food-grade materials
- Butter,grease,chocolate,cocoa mass
- Footprint
- Compact / Standard
- Axis Type
- Horizontal / Vertical
- Tank Shape
- Customizable
- Grid Material
- Stainless Steel
- Heating Method
- Hot Water / Steam
- Grid Placement
- Top
- Tank Capacity
- Customizable
- Stirrer Option
- Available
- Axis Orientation
- Horizontal / Vertical
- Heating Method
- Hot Water / Steam
- Stirrer Availability
- Optional
- Lumps Crushing Machine
- Optional