Large continuous tunnel dryer
Optimize your production with advanced drying and dehumidification technologies, ensuring precise moisture control and efficient throughput for a wide range of solid and powder products.
Continuously Dries and Dehumidifies Diverse Materials
The Abblastunnel from HARTER drying solutions is an engineered-to-order tunnel condensation dryer designed for continuous high-speed applications, ensuring efficient moisture removal across multiple industries. Leveraging advanced dehumidification with a closed-loop air guidance system, it targets precise drying of surfaces, foods, pharmaceuticals, medicinal cannabis, and more. This fully automated system integrates seamlessly into existing production lines, with capabilities to handle solids, powders, granules, slurries, and cakes. Its unique feature is the use of extremely dry air in a controlled environment, reducing energy consumption while maintaining product integrity. Custom air nozzles eliminate the need for compressed air, optimizing operational costs. With material options to accommodate various industrial standards, the Abblastunnel supports scalability with user-specific configurations for belt speed and air distribution. Designed for robustness, it complies with industry-specific certifications, ensuring safety and efficacy in medical and food-grade applications. Additionally, HARTER provides comprehensive engineering support for system customization, ensuring tailored solutions for unique production challenges.
Benefits
- Enhances production efficiency with seamless integration into continuous processing lines.
- Reduces operational costs by eliminating the need for compressed air systems.
- Ensures product quality with precise moisture control maintaining material integrity.
- Minimizes energy usage with optimized, closed-loop dehumidification technology.
- Supports industry compliance with configurable setups, meeting safety and quality standards.
- Applications
- Pharmaceutical/medical technology,Pet food,Surfaces,Industrial sludge,Packaging,Sewage sludge,Foods,Medicinal cannabis
- End products
- Biscuits,Painted metal parts,Gel capsules,Processed industrial sludge,Dog treats,Cardboard packaging,Dried sewage biosolids,Dried cannabis buds
- Steps before
- Purification,Emulsification,Grinding,Mixing,Cutting,Formulation,Washing
- Steps after
- Packaging,Sterilization,Coating,Cooling,Inspection,Labeling
- Input ingredients
- Oberflächen,Lebensmittel,Tierfutter,Pharma / Medizintechnik,Medizinalcannabis,Verpackungen,Industrieschlamm,Klärschlamm
- Output ingredients
- Getrocknete Oberflächen,Getrocknete Lebensmittel,Getrocknetes Tierfutter,Getrocknete Pharma- und Medizintechnikprodukte,Getrocknetes Medizinalcannabis,Getrocknete Verpackungen,Getrockneter Industrieschlamm,Getrockneter Klärschlamm
- Market info
- HARTER Drying Solutions is known for its expertise in energy-efficient drying technology, particularly using heat pump-based systems. They provide customized drying solutions for various industrial applications, focusing on energy savings and improved product quality.
- Automation
- Fully automated
- Airflow control
- Precise air guidance
- Drying method
- Condensation drying with heat pump
- System type
- Closed loop air system
- Heat source
- Heat pump
- Production capacity
- High output
- Air drying technique
- Extremely dry air
- Temperature control
- Optimal temperature settings
- Cycle type
- Continuous or batch
- Abblastechnik
- Druckluftfreie Abblastechnik
- Working mechanism
- Condensation drying with heat pump
- Integrated steps
- Abblow and drying
- Flow
- Continuous inline
- Airflow control
- Tightly controlled with custom air guidance
- Luftkreislauf
- Closed air loop system
- Automation level
- Fully automated
- System adjustability
- Customized to product and throughput requirements
- Changeover possibility
- Consideration for batch operation
- Energy efficiency
- High efficiency with reduced air loss
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Customizable based on product
- Feed method
- Continuous
- Discharge method
- Continuous
- Airflow system
- Airgenex® system
- Size
- Customized according to band length and width
- Airflow Control
- Customizable according to product
- Control Panel Type
- PLC-controlled with potential for manual adjustment
- Abblasting Technique
- Druckluftfreie Abblastechnik (optional)
- System Integration
- Custom integration with existing production line
- Band Speed
- Customizable based on drying tests
- System Configuration
- Closed Airgenex® - Kondensationstrocknung