Laboratory vacuum dissolver
Experience precision vacuum processing for your high-viscosity formulations, ensuring optimal dispersion without air incorporation.
Enhances Dispersion and Mixing Efficiency
The DISPERMAT® SC5 industrial dissolver from VMA-GETZMANN excels in high-capacity mixing, enhancing dispersion and mixing efficiency for a wide array of industries, from pharmaceuticals to automotive paints. Utilizing a powerful motor range from 30 to 45 kW, it achieves uniform dispersions in batch sizes up to 1000 liters. Its robust design allows for effective handling of high-viscosity materials, making it ideal for producing lithium-ion battery slurries, UV-curable inks, and anti-fouling ship coatings. The equipment integrates seamlessly into existing production lines with PLC control, supporting process automation and remote monitoring. Engineered for cost-effectiveness, it reduces energy consumption by incorporating a variable-speed motor. Fabricated from premium materials, it offers options for stainless steel for corrosion resistance. The dissolver conforms to ATEX standards for explosion-proof operations, ensuring safety in volatile environments. Designed for ease of maintenance, the machine supports CIP for efficient, contamination-free cleaning. Customization options include rotor speed adjustments and additional scraping systems tailored to your unique processing needs.
Benefits
- Enhances product uniformity by achieving precise dispersion in high-viscosity applications.
- Increases operational efficiency with seamless PLC integration and remote monitoring.
- Lowers energy costs through optimized variable-speed motor technology.
- Ensures safe operation in hazardous environments with ATEX certification.
- Simplifies maintenance and reduces downtime with easy-to-clean CIP capability.
- Applications
- Sealants, Natural paints, Battery slurries, Textile inks, Aerospace coatings, Ship paints, Automotive paints, Cosmetic formulations, Pharmaceutical formulations, Road marking paints, Printing inks, Carbon materials, Ceramic pigments, Digital packaging inks, Ceramic inks, Food supplements, Agrochemicals, Building coatings, Food additives, Anti-friction coatings, Adhesives, Teflon coatings
- End products
- Uv-curable printing ink, Silicone sealant, Exterior wall paint, Ptfe-based anti-friction layer, Flexo packaging inks, Vitamin d supplements, Automotive base coat, Non-stick cookware finish, Nano-emulsion pharmaceuticals, Recovered carbon black, Anti-fouling ship coating, Lithium-ion battery slurry, Mineral-based sunscreen, Talc-filled ceramic pigment, Plant-based wall paint, Thermoplastic road marking, Reactive dye for cotton, Natural food colorings, Ceramic tile ink, Thermal barrier aerospace paint, Herbicides, Epoxy adhesive
- Steps before
- Purification, Mixing, Pre-dispersing, Grinding, Emulsification
- Steps after
- Packaging, Drying, Sterilization, Coating, Quality Control
- Input ingredients
- raw materials, anodes and cathodes materials, pigments, color pigments, batteries compounds, slurries, conductive additives, adhesives, sealants, natural pigments, cosmetic raw materials
- Output ingredients
- homogeneous distribution, dispersion, fine grinding, paint layers, protective coatings, slurries, film coatings, inkjet inks, adhesives, pharma ingredients, cosmetic products
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Volume
- 30 – 2000 litres
- Control System
- CN / C / SC / PLC
- Vacuum Level
- 0.2 – 7 litres
- Speed
- up to 6000 rpm
- Torque
- Variable
- Dispersion Method
- Constant speed or constant mechanical power
- Height Adjustment
- Electric
- Safety Module
- TÜV Certified
- Connectivity
- USB (Wi-Fi, LAN expected in 2022)
- Software
- WINDISP© 7
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Cleaning method
- CIP / Manual
- Abrasion Resistance
- Yes
- Biocompatibility
- Not specified
- Cleanability
- Easy to clean
- Corrosive Resistance (e.g.,acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- TÜV Certification
- EN ISO 13849-1
- Directive Compliance
- 2006/42/EC
- Machine footprint
- 81 x 190 x 80 cm
- Weight
- 200 - 250 kg
- Height adjustment
- Electric
- Discharge method
- Adjustable working range for different container sizes
- Control panel type
- Large color display
- Control panel type
- CN / C / SC / PLC / M-EX
- Discharge method
- Batch / Inline Continuous
- Integration possibilities
- USB / Wi-Fi / LAN
- Height adjustment
- Electric, adjustable working range