Laboratory bead mill for sample dispersion
Ensure precise particle size reduction with versatility and ease, enabling efficient sample preparation for both development and production phases.
Disperses and Mixes High-Viscosity Materials
The DISPERMAT® SC4 dissolver from VMA-GETZMANN is engineered to meet the rigorous demands of industries like pharmaceuticals, automotive, and food production. This versatile dissolver excels in dispersing and mixing high-viscosity materials, ensuring uniform particle distribution crucial for product quality. The equipment utilizes an efficient multi-stage mixing process, supporting both batch and continuous operations, with a processing capacity ranging from 30 to 600 liters. It integrates seamlessly into production lines with PLC control for automation, allowing for precise adjustments and remote monitoring.
Energy efficiency is a hallmark of the DISPERMAT® SC4, featuring variable-speed motor optimization that reduces energy consumption. Constructed from durable materials, it provides excellent resistance to corrosion and chemical exposure, making it suitable for diverse processing environments. Additionally, the dissolver complies with GMP standards, ensuring it upholds stringent quality and safety protocols required in sensitive applications. Designed for ease of maintenance, it offers quick cleaning solutions to minimize downtime, and VMA-GETZMANN provides customization options to tailor equipment specifications to specific operational needs.
Benefits
- Ensures consistent product quality through precise dispersion and mixing of high-viscosity materials.
- Reduces operational costs with energy-efficient, variable-speed motor controls.
- Enhances production line integration with automated PLC control and remote monitoring capabilities.
- Meets stringent industry standards with GMP compliance, boosting reliability in pharmaceutical applications.
- Minimizes maintenance downtime with easy-to-clean design and quick-change components.
- Applications
- Sealants,Textile inks,Cosmetics,Ship paints,Automotive paints,Plant protection products,Road marking paints,Printing inks,Wind turbine paints,Carbon materials,Architectural coatings,Food supplements,Batteries,Agrochemicals,Technical ceramics,Fertilizers,Polishing agents,Pharmaceuticals,Food additives,Digital inks,Adhesives,Coating materials
- End products
- Activated carbon,Lithium-ion battery cathodes,Uv-cured digital printing inks,Phosphate fertilizers,Vitamin supplements,Natural food colorants,Nitrogen-based fertilizers,Hydrophobic wind turbine blade coatings,Epoxy sealants,Epoxy resin coatings,Insecticides,Silicon sealants,Interior wall paints,Magazine printing inks,Potash fertilizers,Lithium-ion battery anodes,Automotive base coats,Anti-fouling ship hull paints,Ceramic substrates for electronics,Antiperspirant creams,Automotive clear coats,Fungicides,Diamond polishing paste,Pigment-dyed textile fabrics,Reflective road marking paints,Newspaper inks,Exterior facade paints,Herbicides,Carbon nanotubes,Pressure-sensitive adhesives,Generic pharmaceutical tablets
- Steps before
- Pre-dispersion,Raw material preparation,Mixing,Particle size reduction,Homogenization
- Steps after
- Fine grinding,Quality control,Temperature control,Vacuum processing,Coating
- Input ingredients
- raw materials,fertilizers,active ingredients,carrier material,growth-promoting substances,growth inhibitors,seed treatment formulations,paint layers,base coat,clear coat,anode and cathode materials,conductive additives,battery compounds,architectural coatings,top coat,emulsion paints,fillers,primers,wood coatings,wood stains,pigments,latex,natural pigments,solvents,liquid crystals,fats,oils,grinding beads,milling tools
- Output ingredients
- dispersed materials,homogeneous mixtures,finely ground products,stirred solutions,coated products,processed slurries,high-quality plant protection products,anode and cathode slurries,ceramic pigments,technical ceramics,refined surfaces,polished agents,paste products,prepared adhesives,homogeneous fertilizers,uniform colors,stable dispersions,nano particles
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control Type
- CN / C / SC / PLC
- Type of Dissolver
- Standard / ATEX / Vacuum
- Type of Mill
- Basket / Bead / Horizontal
- Container Size
- 30 ml - 2500 litres
- Automation
- PLC-controlled / Manual
- Vacuum Degree
- -
- Explosion Protection
- ATEX Certified
- Modular Systems
- Yes / No
- Milling Beads Type
- ZrO2 cerium / ZrO2 ytrium
- Milling Beads Size
- 0.1 - 3.3 mm
- Shaft Adapter Size
- Diverse / Customizable
- Milling Speed
- Variable
- Cooling Options
- Available
- Cleaning Method
- CIP / SIP / Manual
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Low to high
- Machine footprint
- Various sizes
- Basket or tank shape
- Round/Square
- Control panel type
- PLC/Manual
- Discharge method
- Top/Bottom
- Modular design
- Yes
- Customizable configuration
- Yes
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- Modular quick-change systems
- Explosion protection
- ATEX certification
- Adaptable systems
- Basket mills,Rotor-stator homogenizers
- Capacity options
- 30 – 2000 litres