Industrial pasteurizer for efficient bacterial reduction
Ensure your food products are safe with an industrial pasteurizer, which efficiently reduces bacterial presence through controlled steam jetting, enhancing product quality and shelf life.
Reduces Bacteria with Steam Jet Pasteurization
The PV – Pasteurizer Standard and PV HE – Pasteurizer High Efficiency from GEA are designed for effective bacterial reduction in food processing applications. These models operate on a steam jetting principle, using dual ramps to distribute steam across product surfaces. Ideal for fresh pasta, snacks, and breakfast cereals, they ensure hygienic production. The PV models boast a significant reduction in steam wastage, achieving a 50% and 75% decrease, respectively, compared to traditional systems, enhancing energy efficiency. Conveyor belt widths range from 750 to 2000 mm, with pasteurization chamber lengths from 3 to 25 meters, accommodating various production scales. Fully automatic, these systems seamlessly integrate into existing lines, offering PLC controls and efficient steam management. The stainless-steel construction ensures durability and ease of cleaning with easy-access features for maintenance. Optional features like combined hot water and steam jet pre-cooking further customize processing needs.
Benefits
- Enhances energy efficiency by reducing steam usage by up to 75%.
- Ensures product safety with effective bacterial reduction.
- Increases production capacity by 30% with the High Efficiency model.
- Facilitates easy maintenance and cleaning with openable panels and stainless-steel construction.
- Integrates seamlessly into production lines with automatic, continuous operation.
- Applications
- Food processing,Breakfast cereals,Fresh pasta,Snacks
- End products
- Extruded snacks,Cornflakes,Tortilla chips,Breakfast muesli,Potato chips,Granola,Ravioli
- Steps before
- Product Sorting,Pre-cleaning
- Steps after
- Cooling,Product Packing,Further Processing
- Input ingredients
- fresh pasta,snacks,breakfast cereals
- Output ingredients
- pasteurized product,bacteria-reduced products,precooked product
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Steam Jet Usage
- 0.5 kg steam/kg
- Steam Waste Reduction
- 50% less compared to other pasteurizers
- Steam Emission
- 0.27 kg steam/kg
- Production Capacity Increase
- 30% increase in High Efficiency model
- Belt Usable Width
- 750-1500-2000 mm
- Pasteurizing Chamber Length
- 3-25 m (Standard),5-25 m (High Efficiency)
- Material
- Stainless steel
- Top Panel Isolation
- Stone-wool
- Cleaning Method
- Completely washable
- Working mechanism
- Steam jetting system
- Steam extraction
- Laminar flow hood
- Cleaning method
- Completely washable,stainless steel
- Automation level
- Modulating valve controlled
- Batch vs. continuous operation
- Inline Continuous
- Energy efficiency
- Steam waste reduced by 50%
- Cleanability
- Stainless-steel structure allows complete washability
- Corrosive resistance (e.g. acids)
- Stainless steel provides resistance
- Biological compatibility
- Suitable for food products
- Container type
- Fresh pasta / Snacks / Breakfast cereals
- Product condition
- Precooked / Raw
- Size
- 750-2000 mm belt width
- Belt usable width
- 750-1500-2000 mm
- Pasteurizing chamber length
- 3-25 m
- Treatment chamber shape
- Circular sections
- Steam jet system
- Progressive ramps
- Steam extraction
- Vapor hoods
- Construction material
- Stainless-steel
- Top panel insulation
- Stone-wool
- Bottom panel function
- Collects and drains condensed water
- Belt material
- Modular plastic
- Control Panel Type
- HMI / PLC
- Integration Possibilities
- SCADA / MES systems
- Belt Width Options
- 750-1500-2000 mm
- Chamber Length Options
- 3-25 m
- Steam Jet Control
- Modulating Valve
- Steam Jet Emission
- 0.5 kg steam/kg
- Steam Saving Rate
- 50% Reduction
- Material
- Stainless Steel
- Optional Features
- Jet Steaming with Hot Water
- Machine Structure
- Washable / Stainless Steel
- Top Panel Insulation
- Stone-Wool
- Easy Access Design
- Openable Top Panel
- Independent Ramp Control
- Yes
- Steam Extraction System
- Laminar Flow Hood
- High Efficiency Model
- Steam Jet Emission 0.27 kg steam/kg
- Production Capacity Increase
- 30%
- Steam Waste Reduction
- 75% Compared to Others